Automatic C Beam and Embrace Roll Forming Machine China Suppliers Factory
The Automatic C Beam and Embrace Roll Forming Machine is a high-precision industrial solution engineered for the seamless production of C-channel beams and specialized embrace profiles. By integrating advanced PLC control with a robust mechanical structure, this system ensures exceptional dimensional stability and high-speed output, catering to the rigorous demands of the modern metal fabrication industry.
Designed for versatility and durability, the production line features a comprehensive workflow—from decoiling and leveling to hydraulic pre-cutting and final embrace forming. With its high-grade Cr12 and GCR15 steel rollers, this machine minimizes wear and tear while maximizing production efficiency, making it an ideal investment for manufacturers seeking to optimize their structural steel production capacity.
Detailed Parameters
| Material Thickness | 2.5mm - 5.0mm | Forming Speed | 0-15m/min |
|---|---|---|---|
| Main Motor Power | 15kW | Roller Material | Cr12 / GCR15 (Quenched) |
| Shaft Diameter | φ90mm - φ110mm | Control System | Siemens PLC / MCGS Panel |
| Decoiler Capacity | 3 Tons (φ480-520mm) | Hydraulic Power | 7.5kW |
| Voltage | 380V / 3 Phase / 50-60Hz | Cutting Method | Servo Tracking / No Waste |
Key Advantages
High-Strength Tooling
Utilizing Cr12 and GCR15 materials with HRC 58-62 heat treatment for extreme wear resistance and longevity.
Precision Cutting
Servo tracking hydraulic cutting system ensures zero-waste precision and consistent lengths across batches.
Smart Automation
Integrated Siemens PLC and MCGS touch screen for intuitive operation and accurate parameter adjustment.
Dynamic Embrace System
Automated bottom width adjustment via motor control, allowing rapid switching between different profile specs.
Optimized Workflow
Complete line integration from passive decoiling to flip table conveying, reducing manual handling.
Stable Transmission
Heavy-duty archway structure and chain transmission provide superior stability during high-torque forming.
Product Gallery
Management Platforms
Material Handling
Efficient decoiling and leveling systems ensure raw coils are perfectly prepared for the forming process.
Forming Control
Multi-stage roller configuration with precise gap adjustment for perfect C-Beam geometry.
Precision Cutting
Automated hydraulic shearing with servo-tracking for millimetric accuracy in every cut.
Embrace Calibration
Digital adjustment of the embrace machine width to accommodate various design specifications.
Logistics Flow
Conveyor flip tables and run-out tables streamline the transition to final packaging.
System Integration
Centralized PLC management allows for synchronized operation across all modules.
Investment Return Comparison
| Metric | Manual/Semi-Auto Line | Automatic C-Beam Line |
|---|---|---|
| Production Rate | Low - High Labor Dependence | High - Fully Automated |
| Material Waste | Significant (Manual Cutting) | Near Zero (Servo Cutting) |
| Dimensional Accuracy | Variable (Human Error) | High Precision (PLC Control) |
| Labor Costs | High (Multiple Operators) | Low (Single Supervisor) |
| ROI Timeline | Slow (High Operational Cost) | Fast (Efficiency Gains) |
Frequently Asked Questions
Our rollers are made from Cr12 and GCR15 steel with a quenching treatment (HRC 58-62), ensuring an extended operational lifespan even under heavy-duty continuous production.
Yes, as long as the material thickness is between 2.5mm and 5.0mm and the yield strength is within the machine's mechanical capacity.
The system utilizes a servo tracking motor that synchronizes the feed speed with the hydraulic shear, eliminating the need for "stop-and-cut" gaps.
Yes, the bottom width is automatically adjusted via a motor controlled through the touch screen, allowing for rapid setup changes.
The standard configuration is 380V, 3-phase, 50/60Hz, but we can customize the electrical specifications according to your local power grid requirements.
Yes, the full production line includes a 3T capacity manual decoiler and a professional leveling machine to ensure the raw material is flat before forming.
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