The Automatic Cable Tray Roll Forming Machine is a high-precision industrial solution engineered for the seamless production of cable trays with exceptional structural integrity. Integrating advanced servo-feeding technology and heavy-duty punching capabilities, this system transforms carbon steel or galvanized coils into high-quality cable management systems, ensuring precise dimensions and consistent quality across every batch.
Designed for versatility and efficiency, the machine features a fully automated PLC control system and an adjustable forming mechanism, allowing operators to easily switch between various heights (40mm-100mm) and widths (100mm-600mm). From the active hydraulic decoiler to the precision servo track cutting device, every component is optimized to maximize throughput while minimizing material waste in demanding metal forming environments.
Detailed Parameters
| Material Compatibility | Carbon Steel, Galvanized Plate | Applicable Thickness | 0.8mm - 2.0mm |
|---|---|---|---|
| Adjustable Height | 40mm - 100mm | Adjustable Width | 100mm - 600mm |
| Punching Force | 250 Tons (JH21-250) | Forming Speed | 0 - 8 meters/min |
| Decoiler Capacity | 10 Tons | Coil Width Support | ≤ 900mm |
| Control System | PLC (Panasonic/Delta) | Roller Material | Gcr15mov (HRC58-62) |
Key Advantages
Industrial Durability
Constructed with high-quality steel welded and aging-treated frames for maximum stability and long-term operational life.
High Efficiency
NCF-900 servo feeder and 250T punching machine ensure rapid cycle times and high-volume production output.
Precision Engineering
Utilizes Cr12MOV and H13 heat-treated molds to achieve ultra-precise grinding and tight dimensional tolerances.
Smart Automation
Integrated PLC touch-screen interface allows for easy setting of batch size, workpiece length, and quantity.
Flexible Adjustment
Automatic traverse system and side handwheel guides allow for rapid specification changes for various tray sizes.
Advanced Cutting
Servo track hydraulic cutting with shrinkage devices ensures clean edges and exact length accuracy.
Product Gallery
Management Platforms
Material Feeding
Active hydraulic decoiler with 7-roller leveling ensures perfectly flat raw material entry.
Precision Punching
250T force with core pulling molds for variable bridge height specifications.
Servo Control
NCF-900 servo feeder providing high-accuracy feeding length control (±0.2mm).
Roll Forming
26-stand forming process with Gcr15mov rollers for precise profile shaping.
Automated Cutting
Servo track hydraulic cutting integrated with shrinkage devices for zero-defect edges.
System Interface
Schneider and Yaskawa components integrated into a user-friendly MCGS touch screen.
Investment Return Comparison
| Performance Metric | Manual/Semi-Auto Line | Automatic Servo Line |
|---|---|---|
| Production Speed | Low / Variable | High / Consistent |
| Labor Requirement | 3-5 Operators | 1-2 Operators |
| Dimensional Accuracy | ±2.0mm | ±0.2mm to ±1.0mm |
| Material Waste | Moderate (Manual Cut) | Minimal (Servo Cut) |
| Setup Change Time | Hours | Minutes (Auto Traverse) |
Frequently Asked Questions
The machine is specifically designed to process carbon steel and galvanized plates with a thickness range of 0.8mm to 2.0mm.
The machine features an automatic traverse system and adjustable guides, allowing heights from 40mm-100mm and widths from 100mm-600mm.
The NCF-900 servo feeder ensures a high feeding accuracy of ≤1m±0.2mm, ensuring consistency across long production runs.
We use industry-leading brands including Panasonic or Delta for PLCs, Yaskawa for frequency converters, and Schneider for master control units.
Yes, it includes an active hydraulic decoiler with a 10T capacity and a 7-roller leveling mechanism to ensure material flatness.
Rollers are made from Gcr15mov steel and undergo professional quenching treatment to achieve a hardness of HRC58-62 for extended wear life.
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