Automatic C and Z Purlin Roll Forming Machine Factory China Leading Suppliers
The Heavy Type Automatic C and Z Roll Forming Machine is a high-precision industrial solution engineered for the seamless production of structural purlins. By integrating an advanced automated system with heavy-duty mechanical components, this machine delivers exceptional stability and accuracy, making it indispensable for large-scale steel construction and industrial framing projects.
Designed for maximum versatility, this system allows for rapid adjustments of width and waist height, ensuring your production line can pivot between different specifications without significant downtime. From high-quality GCr15 rollers to Siemens/Delta PLC controls, every component is optimized for durability, high-speed efficiency, and rigorous industrial standards.
Detailed Parameters
| Material Application | Q195, Q235 Hot-rolled/Galvanized Strip Steel | Plate Thickness | 1.5mm - 3.0mm Adjustable |
|---|---|---|---|
| C/Z Width Range | 122mm - 342mm (Adjustable) | Waist Height Range | 53mm - 99mm (Adjustable) |
| Forming Speed | 0 - 15 m/min | Main Power | 18.5kW |
| Roller Material | GCr15 (HRC 58-60) | Shaft Material | 40Cr (HRC 28-32) |
| PLC System | Siemens / Delta | Control Display | MCGS Screen |
Key Advantages
Ultra-Durable Build
Utilizing GCr15 rollers and 40Cr shafts with high-frequency quenching for maximum wear resistance.
Automatic Adjustment
Rapid automatic change of size via dedicated motors for optimized production flexibility.
High Precision Cutting
CNC wire-cut Cr12MOV dies ensure burr-free, infinite cutting with extreme accuracy.
Smart PLC Control
Intuitive MCGS interface with Yaskawa/Delta inverters for precise speed and sequence management.
Stable Feeding
Hydraulic decoiler with pneumatic braking prevents material deviation during high-speed runs.
Industrial Efficiency
Integrated leveling and punching systems reduce manual handling and increase overall output.
Product Gallery
Management Platforms
Material Handling
Hydraulic decoiler and feed guides ensure seamless coil entry and alignment.
Precision Leveling
Two-roller clamping and five-roller leveling system eliminates strip curvature.
Forming Control
16-stand forming process with split-type roller conveyors for maximum stability.
Automated Punching
Hydraulic punching system with adjustable range (45-300mm) for custom holes.
Cutting Accuracy
Hydraulic shutdown cutting system provides infinite, precise length control.
Final Collection
Galvanized passive roller receiving tables prevent damage to the profile surface.
Investment Return Comparison
| Performance Metric | Standard Machine | Heavy Type Automatic |
|---|---|---|
| Changeover Time | Manual (Hours) | Automatic (Minutes) |
| Material Waste | Moderate | Minimal (Precision Cut) |
| Labor Requirement | 3-4 Operators | 1-2 Operators |
| Product Consistency | Variable | High Precision (PLC) |
| Service Lifespan | Standard | Extended (Hardened Steel) |
Frequently Asked Questions
This heavy-duty machine is designed to handle strip steel thicknesses ranging from 1.5mm to 3.0mm, suitable for both hot-rolled and galvanized materials.
The machine utilizes three dedicated change motors to automatically adjust the width and waist height, significantly reducing downtime between different product runs.
We use industry-leading brands including Siemens or Delta for the PLC, and Yaskawa or Delta for the inverters, ensuring global compatibility and reliability.
Yes, the hydraulic punching system features an adjustment range of 45mm to 300mm, with manual horizontal adjustment for precise hole placement.
The GCr15 rollers undergo CNC processing followed by heat treatment to reach HRC 58-60, then finish turning, polishing, and electroplating.
Yes, the machine is specifically engineered to produce both C and Z purlins, with adjustable widths and heights to meet various structural requirements.
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