The Din Rail Roll Forming Machine is a high-precision industrial solution engineered for the efficient production of standardized DIN rails. Integrating advanced servo-feeding, precision punching, and high-speed roll forming, this system ensures exceptional dimensional accuracy and structural integrity, meeting the rigorous demands of electrical cabinet and control system manufacturing.
Equipped with a comprehensive production line—including a 2-ton decoiler with leveling, a Yaskawa-driven servo feeding system, and a Siemens PLC control center—this machine optimizes the entire fabrication process from raw steel coil to finished profile. Its robust construction and high-frequency quenched rollers guarantee long-term durability and consistent output quality for industrial-scale operations.
Detailed Parameters
| Decoiler Capacity | ≤ 2 Tons (Inner diameter φ508mm) | Main Motor Power | 5.5KW (Hard tooth surface reducer) |
|---|---|---|---|
| Rolling Speed | 20-30 m/min | Rolling Thickness | 1.8mm |
| Servo Motor Brand | Yaskawa (Japan) | PLC Control System | Siemens (Germany) |
| Roller Material | Cr12MoV (Quenched HRC58-62) | Shaft Material | 40Cr Quenched and Tempered |
| Feeding Speed | Max 30m/min (Adjustable) | Punching Speed | 80 times/min |
Key Advantages
Premium Materials
Utilizes SKD11 and Cr12MoV steel with high-frequency quenching (HRC58-62) for maximum wear resistance.
High Efficiency
Optimized workflow with 20-30m/min forming speed and 80 hits/min punching capacity.
Precision Control
Integrated Yaskawa servo tracking and Siemens PLC ensure millimeter-level cutting and feeding accuracy.
Smart Operation
Equipped with an MCGS user-friendly interface for intuitive parameter adjustment and monitoring.
Stable Structure
Cast iron arch-type gearbox and aged section steel frames minimize vibration and deformation.
Full Automation
From decoiling and leveling to punching and cutting, the entire line operates in a seamless automated loop.
Product Gallery
Management Platforms
Material Handling
Automatic 2-ton decoiling and 7-roller leveling for optimal raw material flatness.
Precision Punching
Servo-driven feeding system synchronized with 45T punching machines for exact hole placement.
Forming Control
9-stand roll forming process with hard-tooth reducers for consistent profile geometry.
Cutting Accuracy
Servo track cutting utilizing SKD11 blades for burr-free, precise length control.
System Integration
Centralized Siemens PLC and MCGS panel for real-time production management.
Hydraulic Power
Yuken hydraulic systems with air cooling for stable high-pressure operation.
Investment Return Comparison
| Performance Metric | Manual/Semi-Auto | Yowin Automated Line |
|---|---|---|
| Production Speed | Low (Intermittent) | High (Continuous 30m/min) |
| Waste Material | Higher (Manual Cut) | Minimal (Servo Tracking) |
| Labor Cost | High (Multiple Ops) | Low (Single Operator) |
| Dimensional Accuracy | Variable | Ultra-Precise (PLC Controlled) |
| Tooling Lifespan | Standard Steel | Extended (Quenched Cr12MoV) |
Frequently Asked Questions
This specific configuration is designed for a rolling thickness of 1.8mm, ensuring optimal strength and precision for standard DIN rail profiles.
Unlike traditional stop-and-cut methods, servo tracking uses high-precision encoders and Yaskawa motors to cut the material while it moves, reducing mechanical shock and increasing length accuracy.
Yes, the 45T punching machine utilizes SKD11 moulds which can be customized to meet your specific technical drawings and hole requirements.
Due to the high-frequency quenching (HRC58-62) of the Cr12MoV material, rollers require minimal maintenance. Regular lubrication of the bearings and cleaning of debris are recommended.
We use world-leading Siemens PLC systems coupled with MCGS operation panels to ensure stability, reliability, and easy programming for the operator.
Yes, the system comes with a 2-ton integrated decoiler and leveling mechanism (two pinch rollers and seven leveling rollers) to ensure the strip is perfectly flat before forming.
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