The Drywall Light Keel Roll Forming Machine is the ultimate industrial solution for high-efficiency and high-precision drywall construction. Engineered to meet the demands of modern manufacturing, this state-of-the-art system revolutionizes the production of lightweight steel keels, ensuring superior output quality while significantly reducing labor costs and production lead times.
Utilizing advanced roll forming technology, this machine is specifically designed to create durable, lightweight steel keels essential for professional drywall installation. With its robust construction and flexible configuration, it can produce various sizes and specifications to cater to diverse architectural and construction requirements, making it a reliable cornerstone for any professional production line.
Detailed Parameters
| Compatible Material | Galvanized Steel or PPGI | Material Thickness | 0.3mm - 0.9mm |
|---|---|---|---|
| Forming Speed | 0 - 40m/min | Main Power | 5kW / Hydraulic: 4kW |
| Roller Quantity | 10 Sets | Shaft Material | 45CR (￠50mm) |
| Driving Method | Gear Drive | Control System | PLC Digital Control |
| Voltage | 380V / 3 Phase / 60Hz | Roller Hardness | Cr12, HRC 58-62 |
Key Advantages
Industrial Durability
Built with Cr12 mould steel and quenched treatment (HRC 58-62) for maximum wear resistance and longevity.
High Efficiency
Capable of forming speeds up to 40m/min, optimizing your production cycle and increasing daily throughput.
Precision Cutting
Servo tracking cutting system ensures a tight length tolerance of +/- 1.5mm for perfect structural fit.
Intelligent PLC
Advanced PLC system with automatic and manual modes, making length adjustment simple and intuitive.
Flexible Sizing
Engineered to produce diverse keel specifications, allowing you to meet varied construction standards easily.
Low Maintenance
Optimized gear driving and high-grade 45CR shafts reduce friction and minimize downtime for maintenance.
Product Gallery
Management Platforms
Decoiling Station
3-ton capacity manual decoiler ensures smooth raw material feeding into the production line.
Guiding System
Adjustable input width guiding machine for precise material alignment before forming.
Forming Sequence
4 sets of main roll forming machines working in synchronization for optimal profile accuracy.
Cutting Precision
Servo tracking cutting system integrated with PLC for high-precision length control.
Power Control
Dedicated 7.5Kw hydraulic station providing stable pressure for the cutting mechanism.
Output Logistics
3M2 run-out table for efficient collection and sorting of finished drywall keels.
Investment Return Comparison
| Metric | Manual Production | Automatic Roll Forming |
|---|---|---|
| Production Speed | Low / Labor Intensive | High (Up to 40m/min) |
| Material Waste | High (Cutting errors) | Minimal (Servo Precision) |
| Labor Cost | High (Multiple Operators) | Low (PLC Automated) |
| Consistency | Variable Quality | Uniform Industrial Grade |
| ROI Period | Slow Growth | Rapid (High Throughput) |
Frequently Asked Questions
The Drywall Light Keel Roll Forming Machine is optimized for material thicknesses ranging from 0.3mm up to 0.9mm.
Yes, the machine is fully compatible with both Galvanized steel and PPGI (Pre-Painted Galvanized Iron) materials.
Our servo tracking cutting system maintains a high precision tolerance of +/- 1.5mm, managed via a digital PLC interface.
The rollers are made from Cr12 mould steel with quenching treatment, achieving a hardness of HRC 58-62 for extreme durability.
Yes, the PLC control system allows for both automatic and manual computing modes, making length adjustments quick and effortless.
The main forming power is 5kW, complemented by a 4kW hydraulic station for the cutting system, operating on 380V/3phase/60Hz.
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