HighPrecision EPS Sandwich Panel Production Line China Factory Suppliers
The EPS Sandwich Panel Production Line is a high-precision industrial solution engineered for the manufacturing of premium heat-insulated color-steel sandwich plates. Integrating advanced pneumatic, electric, and mechanical technologies, this production line is specifically designed to combine EPS or Rock wool core materials with pre-painted steel sheets, delivering superior thermal insulation and structural integrity for modern construction needs.
Driven by a sophisticated PLC control system from Mitsubishi Japan, the line offers stepless computer-controlled operation, ensuring stable speeds and precise length adjustment. Whether producing roof or wall panels, this system optimizes the bonding process through infrared heating and precision gluing, allowing manufacturers to achieve high annual outputs of up to 600,000 m² with minimal manual intervention.
Detailed Parameters
| Material Thickness | 0.27 - 0.8mm | Max Material Width | 1250mm |
|---|---|---|---|
| Core Material | EPS / Rock Wool | Product Thickness | 40 - 250mm |
| Production Speed | 4 - 7m/min | Annual Output | 600,000 m² |
| Total Power | 32kw - 34.1kw | Power Supply | 380V / 50Hz / 3Phase |
| Equipment Dimension | 35m × 3m × 2.5m | Total Weight | 15 - 16 Tons |
Key Advantages
High Adhesion
Equipped with infrared heating devices and precision dripping glue systems for maximum bonding strength.
Efficient Output
Capable of producing up to 600,000 square meters annually with stable, stepless speed control.
Precision Cutting
PLC-controlled band saw system ensures accurate lengths and quantities based on buyer requirements.
Smart Interface
Mitsubishi Japan touch screen provides real-time monitoring, automatic counting, and easy adjustments.
Custom Profiles
Shapes can be designed and modified to satisfy the specific structural needs of different users.
Robust Build
Utilizes 45# steel shafts and alloy steel belts for long-term durability in heavy-duty manufacturing.
Product Gallery
Management Platforms
Decoiling System
Automatic feeding for both bottom and top metal strips ensuring seamless roll forming.
Compound Forming
Integration of gluing, infrared curing, and locking devices for a perfect composite bond.
Edge Milling
Precision milling cutters to remove extra EPS/Rock wool for specific length requirements.
PLC Coordination
Full synchronization between the roll forming speed and the cutting device.
Tracking Cutter
Pneumatic pressing system with longitudinal and transverse motion for clean cuts.
HMI Touch Screen
Real-time adjustment of length and quantity with automatic counting functions.
Investment Return Comparison
| Performance Metric | Standard Production Line | Our Advanced EPS Line |
|---|---|---|
| Production Speed | 3-4 m/min | 4-7 m/min |
| Annual Output | ~300,000 m² | Up to 600,000 m² |
| Control Accuracy | Manual/Basic PLC | Mitsubishi Japan PLC/Touch Screen |
| Bonding Quality | Basic Glue Application | IR Heating + Precision Dripping |
| Labor Requirement | High (Manual Adj) | Low (Automated Sync) |
Frequently Asked Questions
The line is versatile and specifically designed to handle both EPS (Expanded Polystyrene) and Rock wool core materials for various insulation needs.
Length is controlled by a high-precision Mitsubishi Japan PLC system via a touch screen, allowing for automatic counting and exact length correction.
The machine supports a material thickness range from 0.27mm to 0.8mm, catering to a wide variety of steel sheet specifications.
You will need a workshop with a length greater than 60m, width over 12m, and height over 5.5m, with a flat concrete ground and a 3-phase-5-line electrical source.
Yes, the shapes and profiles can be designed and modified according to customer requirements to ensure the product meets specific architectural needs.
The line uses a combination of automated glue dripping devices and Infra-Red Heating devices for curing, ensuring maximum adhesion and stability.
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