Our high-performance Gutter Roll Forming Machine is an industrial-grade solution engineered for precision and durability. Designed to meet the rigorous demands of the metal forming industry, this system integrates an advanced feeding mechanism, a precision punching system, and a heavy-duty hydraulic cutting unit to deliver seamless, high-accuracy gutters with exceptional consistency.
Built with a reinforced H-shaped steel frame and utilizing premium GCr15 quenched rollers, the machine ensures long-term structural stability and wear resistance. Controlled by a sophisticated Siemens PLC and Yaskawa frequency converters, it offers intuitive operation and high-speed production, making it an ideal investment for manufacturers seeking to optimize their production efficiency and product quality.
Detailed Parameters
| Material Thickness | 1.5 - 2.0mm | Forming Speed | 0 - 15m/min |
|---|---|---|---|
| Roller Material | GCr15 (Quenched HRC58-62°) | Main Power | 11KW-4P |
| Shaft Material | 40Cr (Quenched & Tempered) | Max Coil Diameter | 1500mm |
| Inner Coil Diameter | ø508±30mm | Coil Capacity | 3 Tons |
| PLC System | Siemens / MCGS Screen | Hydraulic Power | 5.5KW |
Key Advantages
Industrial Durability
Reinforced H-shaped steel frame with CNC gantry planing ensures maximum stress relief and structural rigidity.
Precision Cutting
Hydraulic shearing system with Cr12 dies and CNC wire cutting for burr-free, precise edges.
Premium Tooling
Double-quenched GCr15 rollers with hard chrome plating for extended lifespan and wear resistance.
Smart Control
Integrated Siemens PLC and Omron encoders allow for digital length settings and real-time monitoring.
High-End Finish
Shot blasted and coated with premium polyurethane paint for superior corrosion protection and aesthetics.
Flexible Operation
Dual-mode operation (Manual/Automatic) ensures easy maintenance and seamless full-line production.
Product Gallery
Management Platforms
Material Handling
Manual decoiler with adjustable tension and brake devices for stable raw material feeding.
Forming Process
Sequential deformation via synchronized gear and motor reducer transmission for high precision.
Punching System
High-quality SKD11 and Cr12MoV mold inserts for precise and consistent punching operations.
Hydraulic Station
Taiwan-brand sealing rings and Beijing Huade valves ensure leak-proof, high-pressure operation.
HMI Interface
MCGS touch screen for intuitive parameter modification and real-time fault monitoring.
Safety Protocols
Emergency stop buttons and aviation plug signal lines for rapid response and error-free wiring.
Investment Return Comparison
| Feature | Standard Machine | Yowin Premium Machine |
|---|---|---|
| Roller Lifespan | Moderate (Standard Steel) | Extreme (GCr15 Quenched) |
| Cutting Accuracy | Manual/Basic Hydraulic | CNC-guided Hydraulic Precision |
| Control System | Basic Relay Logic | Siemens PLC + Digital Encoder |
| Frame Stability | Light-duty Profile | Heavy-duty H-Beam CNC Planing |
| Production Waste | Higher due to inaccuracies | Minimized via Digital Control |
Frequently Asked Questions
It is primarily used in the construction industry to manufacture customized rainwater gutters and downpipes from galvanized steel or aluminum coils with high precision.
GCr15 is a high-carbon chromium bearing steel. When double-quenched and chrome-plated, it provides extreme hardness (HRC58-62°), significantly reducing wear and maintaining profile accuracy over millions of cycles.
This specific model is optimized for thicknesses between 1.5mm and 2.0mm, ensuring the structural integrity of the finished gutter without stressing the machine components.
The Siemens PLC provides superior reliability and precision. It allows operators to set exact lengths digitally, reduces human error, and facilitates easy troubleshooting through the HMI screen.
Yes, it comes with a manual decoiler featuring a 3-ton capacity, an adjustable mandrel, and a brake device to control the unwinding speed and tension effectively.
The frame undergoes shot blasting for rust removal, followed by degreasing, a primer coat, and two layers of high-grade polyurethane paint to prevent corrosion in industrial environments.
Ready to Upgrade Your Metal Production Line?
Contact Us
