High Precision Cut To Length Line Manufacturer | China Factory Suppliers
The Cut To The Length Line is a high-precision industrial solution designed for the seamless processing of carbon steel coils into flat, accurately cut sheets. Engineered for the rigorous demands of the metal forming machinery industry, this system integrates advanced uncoiling, four-fold leveling, and hydraulic shearing technologies to ensure maximum material flatness and dimensional precision.
By leveraging a PLC-driven control system and heavy-duty GCr15 leveling rollers, the line optimizes production efficiency while maintaining strict tolerances. Whether processing materials from 0.5mm to 4.5mm in thickness, this equipment provides a reliable, automated workflow that reduces manual labor and minimizes material waste in high-volume manufacturing environments.
Detailed Parameters
| Control Model | PLC DC Control | Material Processed | Carbon Steel |
|---|---|---|---|
| Thickness Range | 0.5-4.5 mm | Width Range | 500-1500 mm |
| Coil Weight (Max) | ≤ 20 Tons | Line Speed | ≤ 25 m/min |
| Leveling Rollers | 17pcs (Φ95 mm) | Roller Material | GCr15 (HRC56°-60°) |
| Power Capacity | Around 110KW | Overall Dimensions | 25m(L) X 7m(W) |
Key Advantages
Premium Durability
Utilizing GCr15 leveling rollers and H13K cutter blades to ensure long-term wear resistance and high-strength performance.
High Efficiency
Optimized cutting speeds delivering up to 8 pieces per minute for 1m lengths, maximizing daily production output.
Precision Leveling
The four-fold straightening system ensures a precision of ±1mm, eliminating material warping and internal stress.
Intelligent Control
Full PLC automation manages fixed-length cutting and counting, reducing human error and operational complexity.
Flexible Handling
Hydraulic entry cars facilitate easy loading and unloading of coils up to 20 tons with vertical and horizontal movement.
Stable Hydraulics
High-pressure hydraulic systems (6.3-16Mpa) ensure consistent cutting force and smooth machine operation.
Product Gallery
Management Platforms
Coil Handling
Hydraulic entry cars and decoilers provide secure and effortless material loading for coils up to 20T.
Leveling Control
Electrical gap adjustment for the 17-roller straightening system ensures perfect flatness for various thicknesses.
Feeding System
Pinch rollers and side guide devices ensure material is fed perfectly centered into the straightener.
Hydraulic Shearing
Automated top-down hydraulic cutting with gap adjustment for clean edges on 4.5mm plates.
Stacking Logic
Pneumatic stacking systems on the receivable table organize finished sheets neatly for transport.
PLC Coordination
Centralized electrical control synchronizes the entire line from uncoiling to final output.
Investment Return Comparison
| Performance Metric | Manual Cutting Line | Automated Cut-to-Length Line |
|---|---|---|
| Production Speed | Low / Variable | High / Consistent (up to 25m/min) |
| Dimensional Accuracy | ± 5-10mm | ± 1.5mm (Length Tolerance) |
| Labor Requirements | High (Multiple Operators) | Low (Single PLC Operator) |
| Material Waste | High (Manual Error) | Minimal (PLC Precision Cutting) |
| Material Flatness | Basic/Poor | Excellent (4-Fold Leveling) |
Frequently Asked Questions
This Cut To The Length Line is designed to handle carbon steel with a thickness ranging from 0.5mm up to 4.5mm.
The machine utilizes a four-fold straightening system with 17 GCr15 leveling rollers and electrical gap adjustment to achieve a precision of ±1mm.
The hydraulic decoiler and entry car are engineered to support a maximum coil weight of 20 Tons.
Yes, the standard receivable table accommodates lengths from 1000mm to 10000mm, and these specifications can be further customized to meet your needs.
The line employs a PLC control mode that automatically manages the fixed-length cutting via codes and counting for high accuracy.
For pieces with a length of 3 meters, the system can typically cut approximately 4-5 pieces per minute.
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