The Omega Light Keel Roll Forming Machine is a high-precision engineering solution specifically designed to produce professional-grade omega keels. These components are critical for modern construction and manufacturing, providing essential structural support and versatility. Built with a robust framework and advanced forming technology, this machine guarantees consistent profile accuracy, significantly reducing material waste while maximizing overall production throughput.
Engineered for versatility, the system seamlessly processes a wide array of materials, including galvanized steel, stainless steel, and aluminum, allowing manufacturers to diversify their product portfolios effortlessly. Its compact, space-saving design ensures a seamless integration into existing production lines, making it an ideal investment for businesses seeking to upgrade their metal forming capabilities with a reliable, high-efficiency system.
Detailed Parameters
| Compatible Materials | Galvanized Steel, PPGI, Stainless Steel, Aluminum | Thickness Range | 0.3mm - 0.6mm |
|---|---|---|---|
| Forming Speed | 0 - 40m/min | Main Power | 5kW / Hydraulic Station: 5.5kW |
| Roller Quantity | 12 Sets | Shaft Material | 45CR (Diameter: ￠50mm) |
| Drive System | Precision Gear Drive | Control System | PLC (Xinjie Brand) |
| Roller Material | Cr12 (Hardness: HRC 58-62) | Cutter Material | Quenched Cr12 Mould Steel (HRC 58-62) |
Key Advantages
Industrial Durability
Constructed with Cr12 mould steel and quenched heat treatment for maximum wear resistance and long-term stability.
High Efficiency
Achieve forming speeds up to 40m/min, ensuring rapid production cycles and high daily output capacities.
Precision Cutting
Servo tracking cutting system ensures a length tolerance of +/- 1.5mm for perfect architectural fitment.
Intelligent Control
Integrated PLC system supports both automatic and manual modes for flexible, user-friendly operation.
Material Versatility
Capable of processing multiple metal alloys, allowing you to meet diverse client specifications with one machine.
Compact Footprint
Optimized layout allows for easy installation in limited factory spaces without compromising performance.
Product Gallery
Management Platforms
Coil Handling
Equipped with a 3-ton manual decoiler for stable material feeding and easy coil loading.
Guiding System
Adjustable input width guiding machine ensures the material is perfectly aligned before forming.
PLC Automation
Xinjie PLC controls the entire process, allowing for precise digital length adjustments.
Hydraulic Power
High-performance 7.5Kw hydraulic station drives the cutting system with consistent force.
Material Flow
Optimized run-out table (3M2) for efficient collection and handling of finished omega profiles.
Component Quality
Utilizing premium Delta power supplies and Huichuan inverters for electrical stability.
Investment Return Comparison
| Feature | Standard Machine | Yowin Omega Machine |
|---|---|---|
| Length Accuracy | +/- 5.0mm | +/- 1.5mm (High Precision) |
| Material Waste | Medium (Manual) | Minimal (Servo Tracking) |
| Production Speed | Fixed/Slow | Variable 0-40m/min |
| Tooling Life | Standard Steel | Hardened Cr12 (Long Life) |
| Operational Cost | High Labor Requirement | Low (PLC Automated) |
Frequently Asked Questions
The machine is highly versatile and can process galvanized steel, PPGI, stainless steel, and aluminum within a thickness range of 0.3mm to 0.6mm.
It utilizes a servo tracking cutting system controlled by a Xinjie PLC, allowing for precise digital length settings and an accuracy of +/- 1.5mm.
The rollers are made from Cr12 material with a hardness of HRC 58-62, ensuring a long operational lifespan and high resistance to wear and tear.
Yes, the PLC control system is designed with two modes: automatic for high-volume production and manual for customized or single-piece requirements.
The machine typically operates on 380V, 3-phase, 60Hz power, with a main power requirement of 5kW and a hydraulic station of 5.5kW to 7.5kW.
By combining high forming speeds (40m/min), automated servo cutting, and minimal material waste, it drastically reduces production time and costs per unit.
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