High Precision Quadruple Leveling and Cutting Machine Factory Suppliers in China
The 6.351219mm Quadruple Leveling and Cutting Machine is a professional-grade industrial solution engineered for high-precision carbon steel plate processing. By integrating a hydraulic entry coil car, a high-torque decoiler, and a sophisticated quadruple leveling system, this equipment ensures maximum flatness and dimensional accuracy for materials up to 6.35mm in thickness, making it indispensable for demanding metal forming applications.
Designed for heavy-duty performance, the system utilizes 40Cr high-frequency quenched rollers and a robust 400H steel host frame to eliminate internal stresses in coiled materials. From the automated hydraulic loading trolley to the precision cutting head, every component is optimized to enhance production efficiency and ensure a seamless workflow for wide-span metal sheets up to 1219mm.
Detailed Parameters
| Material Type | Carbon Steel | Plate Thickness | 1.0 - 6.35mm |
|---|---|---|---|
| Board Width | 500 - 1219mm | Max Coil Weight | 15 Tons |
| Inner Diameter | Φ 508mm | Outer Diameter | ≤ Φ 1600mm |
| Leveling Rollers | 15 (7 Top, 8 Bottom) | Roller Material | 40Cr (Hard Chromium Plated) |
| Host Frame | 400H Steel | Main Motor Power | 22kw (Leveling) / 15kw (Uncoiling) |
Key Advantages
Superior Rigidity
Built with a 400H steel host frame and 23260 seamless tubes to prevent deflection under heavy loads.
Efficient Loading
Hydraulic entry coil car and automatic support arms minimize downtime during material changeovers.
Quadruple Precision
Four levels of leveling with auxiliary shafts ensure maximum flatness for thick carbon steel plates.
Smart Control
Integrated frequency converters for uncoiling and leveling allow for precise speed adjustments.
Wear Resistance
40Cr rollers are high-frequency quenched and hard-chromium coated for extended service life.
Dynamic Tension
Pneumatic disc brakes and swinging pressure rollers maintain optimal material tension.
Product Gallery
Management Platforms
Material Handling
Hydraulic loading trolley for precise coil positioning and seamless transfer.
Unwinding Control
Variable frequency motor driving a single drum type decoiler for active unwinding.
Tension Regulation
Pneumatic disc braking system to generate controlled unwinding tension.
Precision Leveling
15-roller quadruple system with hard tooth surface reducer for stability.
Hydraulic Lifting
V-shaped lifting rack driven by oil cylinders for secure coil support.
Hydraulic Shovel
Hydraulic lift-and-fall shovel head for efficient material separation.
Investment Return Comparison
| Performance Metric | Standard Leveler | Quadruple Leveler |
|---|---|---|
| Flatness Accuracy | Moderate | Extreme Precision |
| Max Plate Thickness | Up to 3mm | Up to 6.35mm |
| Material Waste | Higher (due to curl) | Minimal (perfect flatness) |
| Production Speed | Standard | High Efficiency |
| Tooling Lifespan | Average | Extended (Hard Chrome) |
Frequently Asked Questions
A quadruple system provides multiple stages of bending and straightening, which is essential for thicker plates (up to 6.35mm) to remove deeper internal stresses and achieve a superior flat finish.
While optimized for carbon steel, the machine's 40Cr hardened rollers can process similar metals, provided they fall within the specified thickness (1.0-6.35mm) and width parameters.
Our rollers are made of 40Cr material, undergo high-frequency quenching, and are finished with a hard chromium coating to resist wear and abrasion during high-pressure leveling.
The hydraulic decoiler allows for active unwinding or recycling of the coil, using a variable frequency motor and pneumatic brakes to maintain steady tension for the leveling machine.
The hydraulic shovel head is used to lift and separate the leveled sheets, ensuring they are efficiently moved to the next stage of production or the cutting area.
Yes, the machine is designed to handle coils weighing up to 15 tons, supported by a heavy-duty V-shaped hydraulic loading trolley and a robust host frame.
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