High Precision Scaffolding Roll Forming Machine Factory China Leading Suppliers
The Scaffolding Roll Forming Machine Line is a high-precision, industrial-grade production solution designed for the seamless fabrication of scaffolding components. By integrating advanced servo feeding, heavy-duty punching, and precise roll forming, this system ensures superior structural integrity and dimensional accuracy, meeting the rigorous safety standards of the global construction and metal forming industry.
Engineered for high-efficiency output, the line features a fully synchronized PLC control system and premium Japanese components, including Yaskawa servo motors and Siemens controllers. From the initial 5-ton decoiling process to the final servo-track cutting, every stage is optimized to reduce material waste and maximize production speed, making it an ideal investment for large-scale scaffolding manufacturers.
Detailed Parameters
| Decoiler Capacity | ≤ 5 Tons (ID: φ508mm, Range: φ450-φ530mm) | Main Motor Power | 18.5KW (Hard Tooth Surface Reducer) |
|---|---|---|---|
| Punching Machine | 125T Punching machine with moulds | Forming Speed | 0-25m/min |
| Roller Configuration | 18 Channels (Material: Gcr15, HRC58-62) | Shaft Material | 40Cr Quenched and Tempered (HB220-260) |
| Rolling Thickness | 1.8mm | Servo Motor Brand | Yaskawa (Japan) |
| PLC Control System | Siemens PLC with MCGS Operation Panel | Hydraulic System | Yuken Pump with Air Cooling (11KW) |
Key Advantages
Industrial Durability
Utilizes high-quality section steel with aging treatment and Gcr15 hardened rollers for extended service life.
High Production Rate
Capable of speeds up to 25m/min with synchronized servo feeding and punching for rapid output.
Precision Cutting
Servo track cutting system ensures millimeter-level accuracy, significantly reducing scrap material.
Smart PLC Control
Siemens PLC and MCGS panel provide intuitive operation and precise control over all machine parameters.
Optimized Workflow
Integrated 2-in-1 decoiler and leveling system ensures a smooth material feed for consistent forming.
Global Components
Equipped with Yaskawa and Yuken components, ensuring reliability and easy maintenance worldwide.
Product Gallery
Management Platforms
Raw Material Feed
Efficient 5-ton decoiler with hydraulic tensioning for stable material input.
Servo Punching
NC-400 servo feeding synchronized with 125T punching for precise hole placement.
Roll Forming
18-channel precision forming with Gcr15 heat-treated rollers for high-strength profiles.
Tracking Cut
Yaskawa servo-driven track cutting for waste-free, exact length termination.
Hydraulic Power
Air-cooled Yuken hydraulic station ensuring consistent pressure for cutting and tensioning.
Central PLC
Integrated Siemens control hub managing speed, count, and length in one interface.
Investment Return Comparison
| Performance Metric | Manual/Semi-Auto Line | Our Automated Line |
|---|---|---|
| Production Speed | Low (Manual Feed) | High (25m/min) |
| Dimensional Error | ± 2.0 mm | ± 0.5 mm |
| Labor Requirement | 3-5 Operators | 1-2 Operators |
| Material Waste | High (Manual Cutting) | Minimal (Servo Tracking) |
| Maintenance Cycle | Frequent (Low-grade Steel) | Extended (Aging Treated) |
Frequently Asked Questions
This specific model is engineered to handle a rolling thickness of 1.8mm, providing the ideal balance of strength and flexibility for scaffolding profiles.
The servo track cutting system uses a Yaskawa motor to precisely track the material length, eliminating the need to stop the machine completely and drastically reducing waste.
We utilize industry-leading brands for maximum reliability: Siemens for PLC, Yaskawa for servo motors and inverters, and Koyo for encoders.
Yes, the decoiler has an inner diameter of φ508mm and a flexible rolling range from φ450mm to φ530mm, accommodating most standard steel coils.
The rollers are made from Gcr15 material and undergo a professional quenching treatment to achieve a hardness of HRC58-62, ensuring wear resistance.
Yes, the system is configured for 3-phase 380V 60HZ voltage, making it compatible with international power standards.
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