The Steel Coil Simple Leveling and Cutting Machine is a high-precision industrial solution engineered to transform raw steel coils into perfectly flat, accurately sized sheets. By integrating a robust leveling system with a high-performance cutting mechanism, this equipment eliminates material warpage and ensures structural consistency, making it an indispensable asset for the automotive, construction, and general manufacturing sectors.
Designed for versatility and durability, the machine supports a wide array of materials including galvanized, color steel, and low carbon steel plates. With an advanced PLC control system and a seamless working process from decoiling to final cutting, it optimizes production workflows, minimizes material waste, and delivers professional-grade precision for demanding industrial applications.
Detailed Parameters
| Decoiler Capacity | 5T Hydraulic with Trolley | Feeding Coil ID | φ508mm or φ610mm |
|---|---|---|---|
| Max Width | 1250mm | Max Coil Weight | 5 Tons |
| Material Compatibility | Aluminum, Zinc, Galvanized, Color Steel, Low Carbon Steel | Thickness Range | 0.4-1.5mm |
| Roller Configuration | 7 Up / 8 Down | Shaft Diameter | Φ85mm |
| Cutting Blade | Cr12 High-Strength Steel | Length Tolerance | 10+/- 1.5mm |
Key Advantages
Industrial Durability
Constructed with a heavy-duty A3 400H steel frame to withstand continuous high-load operations and ensure long-term stability.
Enhanced Efficiency
Automated leveling and cutting cycles significantly reduce labor costs and shorten production lead times.
Superior Flatness
Utilizes a precise roller arrangement to remove bends and warps, ensuring perfectly flat steel sheets.
Intelligent Control
Equipped with a Delta PLC system and intuitive touch screen for precise parameter adjustment and easy operation.
Precision Cutting
The Cr12 blade and automatic length measuring system guarantee clean edges and strict dimensional accuracy.
Material Versatility
Easily switches between different steel grades and coatings, providing a flexible solution for diverse product lines.
Product Gallery
Management Platforms
Coil Management
Efficiently handle 5T coils with a dedicated hydraulic decoiler and trolley system for safe loading.
Process Automation
Fully automated "Stop-Cut-Start" sequence minimizes human intervention and operational error.
Real-time Monitoring
Delta PLC touch screen provides immediate feedback on production status and machine health.
Length Synchronization
Automatic length measurement ensures every sheet meets the exact specifications set by the operator.
Material Control
Optimized rollers accommodate multiple steel types from 0.4mm to 1.5mm thickness.
Energy Management
Efficient 5.5kw power systems for both the drive and hydraulic stations to balance output and consumption.
Investment Return Comparison
| Performance Metric | Manual Processing | Automated Leveling/Cutting |
|---|---|---|
| Production Speed | Low (Manual Feed) | High (16m/min) |
| Dimensional Accuracy | Inconsistent | High (10+/- 1.5mm) |
| Material Waste | Significant (Rework) | Minimal (Precision Cut) |
| Labor Requirement | High Manpower | Single Operator |
| Surface Quality | Potential Warping | Guaranteed Flatness |
Frequently Asked Questions
The machine is designed to process a variety of steel products, including aluminum plates, zinc plates, galvanized plates, color steel plates, and low carbon steel within the 0.4-1.5mm thickness range.
It utilizes a specialized roller configuration (7 up and 8 down rollers) that applies precise pressure to remove internal stresses and warps from the coil, ensuring a perfectly level surface.
The included hydraulic decoiler is rated for a maximum weight of 5 Tons, featuring a trolley for easy movement and loading.
Yes, while the standard is 220V, 60Hz, 3-Phase, we can customize the electrical specifications to meet the specific requirements of your local power grid.
The machine is equipped with a high-reliability Delta PLC control system combined with a touch screen and frequency converters for precise speed and length management.
The machine features an automatic length measuring system with a precision tolerance of 10+/- 1.5mm, ensuring consistent output for every piece.
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