High Precision Strut Channel Roll Forming Machine China Factory Suppliers
The Strut Channel Roll Forming Machine is a high-precision industrial solution engineered for the efficient production of heavy-duty support channels. Integrating advanced servo feeding, precision punching, and high-strength roll forming, this system ensures exceptional dimensional accuracy and structural integrity. It is designed to meet the rigorous demands of modern construction and electrical installation projects, providing a seamless transition from raw steel coils to finished, high-quality strut profiles.
Equipped with a sophisticated PLC control system and a high-frequency quenched roller assembly, this machine minimizes material waste while maximizing output speed. From the active hydraulic decoiler to the servo-track hydraulic cutting system, every component is optimized for synchronization and durability. Whether producing standard sizes or custom specifications, this machine delivers consistent performance, reduced labor costs, and professional-grade finishing for global metal fabrication standards.
Detailed Parameters
| Material Thickness | 1.5 - 3.0mm | Finished Width | 120 - 150mm |
|---|---|---|---|
| Finished Height | 110 - 180mm | Forming Speed | 0 - 30m/min |
| Roller Stations | 14 - 16 Stations | Uncoiler Capacity | 3 Tons |
| Punching Tonnage | 80 Tons (JH21-80) | Main Motor Power | 15KW |
| PLC System | Panasonic / Delta | Roller Material | Cr12 (Quenched) |
Key Advantages
High-Strength Tooling
Rollers are crafted from Cr12 and 40Cr steel with high-frequency quenching, ensuring extreme wear resistance and long service life.
Servo-Driven Precision
Yaskawa servo motors power the feeding and cutting systems, ensuring micron-level accuracy in length and hole placement.
Automated Workflow
Full PLC integration allows for one-touch operation, managing batch quantities and lengths through a friendly HMI interface.
Intelligent Control
Schneider components and MCGS touch screens provide a stable, industrial-grade control environment for maximum uptime.
Infinite Cutting
The hydraulic tracking cutting system enables "infinite cutting," eliminating material scrap and optimizing raw material usage.
Quick Change Versatility
Designed for rapid adjustment, allowing operators to switch between different strut profiles with minimal downtime.
Product Gallery
Management Platforms
Material Feed Mgmt
Automatic decoiler and leveling system ensure flat, tension-free material entry for perfect forming.
Precision Punching
Servo-controlled punching synchronized with line speed to ensure hole accuracy across all batches.
Production Monitoring
Real-time tracking of workpiece length and quantity via high-precision Guangyang encoders.
Speed Regulation
Yaskawa frequency converters allow seamless speed adjustments to match operator needs.
Quality Control
High-precision Cr12MOV shear dies ensure burr-free, clean edges on every cut.
System Automation
Centralized Schneider master control units for reliable electrical distribution and safety.
Investment Return Comparison
| Performance Metric | Manual/Semi-Auto Line | Yowin Fully Auto Line |
|---|---|---|
| Production Waste | High (Manual Cutting) | Near Zero (Servo Track) |
| Labor Requirement | 3-4 Operators | 1 Operator |
| Dimensional Tolerance | ± 2.0mm | ± 0.5mm |
| Setup Time | Hours (Manual Tooling) | Minutes (Quick Change) |
| Annual ROI | Slow (Higher OPEX) | Rapid (Low OPEX/High Vol) |
Frequently Asked Questions
The Strut Channel Roll Forming Machine is designed to handle steel thicknesses ranging from 1.5mm to 3.0mm, providing versatility for various industrial load requirements.
The Yaskawa servo feeding system ensures precise material positioning for the punching machine, eliminating manual measurements and reducing cycle time per piece.
We use high-quality Cr12 and 40Cr steel. The rollers undergo precision machining followed by quenching and high-frequency surface heat treatment for maximum hardness.
Yes, the PLC control system features an MCGS touch screen where operators can easily set the desired workpiece length and total batch quantity.
Infinite cutting uses a servo-track hydraulic system that cuts the material without stopping the line, significantly increasing speed and eliminating waste at the end of the coil.
We utilize world-leading brands including Schneider for control units, Panasonic or Delta for PLC, and Yaskawa for frequency converters and servo motors.
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