The Top Hat Roll Forming Machine is a high-precision industrial solution engineered for the efficient production of Omega-shaped profiles. Integrating an advanced PLC control system with a robust mechanical structure, this machine streamlines the entire process from decoiling and punching to final cutting, ensuring consistent geometric accuracy and superior surface finish for various structural applications.
Designed for durability and high-volume output, the system features premium Cr12Mov quenched rollers and a sophisticated hydraulic cutting mechanism. Whether producing components for automotive, construction, or specialized industrial frames, this equipment provides the versatility and reliability required to maintain strict tolerances while maximizing production uptime and minimizing material waste.
Detailed Parameters
| Material Thickness | 0.6 - 1.5mm | Main Motor Power | 5.5kw |
|---|---|---|---|
| Production Speed | 0 - 15m/min | Number of Rollers | 14 Rollers |
| Roller Material | Cr12Mov (HRC 58-62°) | Shaft Diameter | ￠65mm (45# Forge Steel) |
| Tolerance | 10m ± 1.5mm | Operating Voltage | 380V / 3 Phase / 60 Hz |
| Decoiler Capacity | 4 Tons | Control System | Siemens PLC / LCD Touch Screen |
Key Advantages
Premium Metallurgy
Utilizing Cr12Mov steel with double quenching for rollers, ensuring extreme wear resistance and long-term dimensional stability.
Automated Precision
Siemens PLC integration allows for automatic calculation of production length and hole positioning, reducing manual error.
High-Accuracy Punching
Equipped with SKD11 imported punch inserts and guide pillars for flawless hole precision across all profiles.
Intelligent Monitoring
Real-time status monitoring and fault indications via LCD touch screen for immediate operational adjustments.
Flexible Operation
Dual-mode functionality (Manual/Automatic) enables seamless switching between mass production and easy maintenance.
Optimized Workflow
Integrated decoiler and run-out table design create a continuous flow, significantly reducing material handling time.
Product Gallery
Management Platforms
Material Handling
Passive unwinding system with hydraulic tensioning for stable coil feeding.
Forming Control
Precision 14-roller sequence ensuring perfect Omega profile geometry.
Safety Protocols
Emergency stop buttons and overload protection for maximum operator safety.
Electrical Quality
Shielded wiring and Schneider/Panasonic components to prevent signal interference.
Cutting Precision
Hydraulic post-cutting with Cr12M0V blades for clean, burr-free edges.
System Logic
Automatic calculating logic for length and hole spacing via PLC program.
Investment Return Comparison
| Feature | Standard Machine | Our Premium Solution |
|---|---|---|
| Roller Life | Basic Hardening | Double Quenched Cr12Mov |
| Control Logic | Manual/Basic PLC | Siemens PLC with Auto-Calc |
| Waste Rate | High (Manual Setup) | Ultra-Low (Programmed Feed) |
| Output Consistency | Variable | High Precision ± 1.5mm |
| Component Brand | Generic | Yaskawa/Siemens/Omron |
Frequently Asked Questions
The machine is designed for metal sheets with a thickness range of 0.6mm to 1.5mm, typically processed from galvanized steel, cold-rolled steel, or aluminum alloys.
The Siemens PLC automatically calculates production lengths and hole positions based on input specifications, reducing setup time and eliminating manual measurement errors.
Yes, the punching system is modular and the PLC program allows for precise adjustment of hole positions and sizes to meet specific project requirements.
By using Cr12Mov steel with double quenching (HRC 58-62°), our rollers offer significantly higher wear resistance than standard steel, ensuring a long service life even under high-volume production.
Yes, the complete line includes a 4T capacity cantilever inner support decoiler and a 2-meter passive receiving table for a streamlined workflow.
The equipment features emergency stop buttons at key operation points, overload protection switches, and high-quality shielded wiring for electrical safety.
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