The YW-2500 Wire Mesh Welding Machine is a high-performance industrial solution designed for the precision fabrication of reinforced steel meshes. Integrating advanced pneumatic clamping and servo-driven feeding systems, this machine ensures absolute accuracy in wire positioning and welding stability. It is an ideal choice for manufacturers seeking to optimize production efficiency while maintaining rigorous quality standards for heavy-duty wire products.
Engineered for versatility and durability, the system features a comprehensive CNC-controlled pulling mechanism and a robust water-cooling system to extend the lifespan of electrodes and transformers. Whether producing reinforcement mesh for concrete structures or security barriers for industrial use, the YW-2500 delivers consistent, high-strength welds with minimal manual intervention, significantly reducing operational costs and energy consumption.
Detailed Parameters
| Model | YW- 2500 | Wire Diameter | 5-12mm |
|---|---|---|---|
| Line Wire Space | 100-300mm | Cross Wire Space | 100-200mm |
| Max Mesh Width | 2500mm | Max Panel Length | 10m |
| Welding Electrodes | 26pcs | Welding Speed | 80-100 times/min |
| Welding Transformers | 200kva 13pcs | Welding Method | Pneumatic Welding |
Key Advantages
Precision Positioning
Utilizes pneumatic wire clamping and servo motor feeding for pinpoint accuracy in wire delivery to designated positions.
High-Speed Production
Capable of 80-100 welding cycles per minute, drastically increasing daily throughput and productivity.
Superior Thermal Control
Integrated water circulation system cools electrodes and transformers, reducing heat and extending component service life.
CNC Intelligent Control
The mesh pulling system is CNC-driven, ensuring high accuracy and effortless adjustments for different mesh specifications.
Automatic Quality Detection
Equipped with a horizontal wire detection system that automatically stops the machine to prevent welding leakage.
Robust Stability
Anti-rotation cylinders are employed in the pneumatic welding process to ensure maximum stability of the welded parts.
Product Gallery
Management Platforms
Material Handling
Includes an automatic feeding device accommodating up to 1 ton of wire for continuous production.
Servo Feeding
High-precision servo motor wire feeding ensures exact placement of iron wire to designated positions.
Error Prevention
Real-time wire detection stops operations instantly if a wire fails to fall, ensuring 0% welding leakage.
Thermal Management
Closed-loop water cooling system for electrodes and transformers to prevent overheating during peak loads.
CNC Orchestration
Integrated CNC system controls the mesh pulling, facilitating rapid changes in mesh dimensions.
Power Optimization
Designed for high-capacity power supplies (min 300KVA) to ensure stable welding current and quality.
Investment Return Comparison
| Feature | Manual/Semi-Auto Machine | YW-2500 Fully Automatic |
|---|---|---|
| Labor Cost | High (Multiple Operators) | Low (Minimum Supervision) |
| Production Speed | Slow / Inconsistent | Ultra-Fast (80-100 cycles/min) |
| Accuracy | Prone to Human Error | High Precision CNC/Servo |
| Waste Rate | High due to misalignments | Extremely Low (Auto-Detection) |
| Long-term ROI | Moderate / Linear | High / Exponential Growth |
Frequently Asked Questions
The machine is specifically designed to work with rolled ribbed steel and low carbon steel, ensuring strong welds for construction and industrial applications.
A power supply of at least 300KVA is required. For optimal performance, the distance between the main welding machine and the power supply should be less than 100 meters using 125MM2 copper cables per phase.
The water circulation system effectively dissipates heat from the copper electrodes and transformers, which prevents overheating, maintains weld consistency, and significantly extends the service life of the components.
Yes, the mesh pulling system is controlled by a CNC system, making it highly accurate and very easy to adjust for various line and cross wire spaces.
It is widely used in Construction (concrete reinforcement), Agriculture (livestock fencing), Manufacturing (security filters), and Mining (protective barriers).
The machine features a dedicated horizontal wire detection system. If a wire does not fall into the designated position, the system automatically stops to ensure quality and avoid gaps in the mesh.
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