K Span Roll Forming Machine | High-Efficiency Big Span Roofing

Жұм . 07, 2025

Industry Overview: The Rise of Long-Span Roofing Technology

The construction industry is witnessing a paradigm shift in roofing solutions with increased demand for big span roll forming machine technology. According to the Global Construction 2025 report, long-span roofing solutions show a projected 8.2% CAGR over the next five years. This growth is primarily driven by large-scale industrial and commercial construction projects requiring wider unsupported roof spans.

YOWIN Big Span Roll Forming Solutions

HEBEI YOWIN MACHINERY TECHNOLOGY CO.,LTD. leads this transformation with our premium K Span Roll Forming Machine models engineered to optimize efficiency and durability. Our flagship systems include the high-performance 600-305 and 914-610 models designed specifically for producing large-scale roofing components.

The engineering behind modern long span roofing sheet machine technology incorporates several advanced features: PLC control systems, automatic hydraulic cutting, and precision-guided roll technology. These innovations enable manufacturers to produce roofing panels up to 610mm in height with remarkable dimensional accuracy (±0.5mm tolerance).

Technical Specifications Comparison

Below is a technical comparison of leading span roll forming machine options based on industry research and YOWIN engineering standards:

Parameter	Basic Models	Advanced Models	YOWIN 600-305	YOWIN 914-610
Max Forming Width	305-400mm	400-610mm	600mm	914mm
Rollers Material	Chromium Steel	42CrMo Alloy	42CrMo Alloy	42CrMo Alloy
Production Speed	10-15 m/min	15-20 m/min	18-25 m/min	20-30 m/min
Material Thickness	0.4-0.8mm	0.4-1.2mm	0.4-1.5mm	0.4-1.8mm
Control System	Semi-Automatic	PLC Control	Advanced PLC	Advanced PLC
Power Requirement	7.5kW	11kW	15kW	22kW
Dimensions (LxWxH)	8x2x1.8m	10x2.5x2m	12x3x2.2m	15x3.5x2.5m

Performance Analysis: Efficiency Metrics

The following charts visualize key performance indicators for modern big span roll forming machines:

Product Overview: YOWIN Big Span Solutions

The Quotation For 600-305 Big Span Roll Forming Machine represents cutting-edge engineering for industrial roofing production. This robust system combines German precision components with Chinese manufacturing efficiency, creating the optimal balance of quality and affordability.

Core Technical Advantages

• Heavy-duty gearbox with hardened steel gears rated for 50,000+ operation hours
• Precision-guided rolls mounted on Timken bearings for superior alignment (±0.1mm accuracy)
• PLC control system with touchscreen interface and programmable memory storage
• Hydraulic cutting system with ±1mm cutting accuracy at maximum speeds
• Dual-stage material feeding system preventing coil deformation
• Safety-certified emergency stop systems and light curtain protection

Compared to conventional machines, YOWIN's big span roll forming machine for sale delivers 40% higher throughput and reduces material waste by 15-20% through precision forming technology.

K Span Roll Forming Machine | High-Efficiency Big Span Roofing

Professional Technical Q&A

What thickness of material can be processed on a K span roll forming machine?

Our K Span Roll Forming Machine handles materials from 0.4mm to 1.8mm thickness depending on model. The 600-305 model processes 0.4-1.5mm galvanized steel or aluminum, while the 914-610 handles up to 1.8mm. Material hardness should not exceed HRB 85 to prevent premature roll wear.

What safety standards govern K span machine installation?

All installations must comply with ISO 12100 (Risk Assessment) and ISO 13849 (Safety Control Systems). Additionally, electrical components meet IEC 60204-1 standards. Our machines incorporate Category 3 safety circuits, dual-channel emergency stops, and mechanical guarding per ANSI B11.8-2021 specifications.

How does roll diameter affect forming quality?

Larger diameter rolls (minimum 80mm for primary stations) reduce material stress and improve surface finish. Our design uses progressive sizing: entrance stations feature Ø80mm rolls for initial forming, while finishing stations utilize Ø120mm rolls to minimize springback and achieve tighter tolerances (±0.5mm).

What maintenance schedule do these machines require?

Critical maintenance includes:
• Daily: Gearbox oil level check, roll surface cleaning
• Weekly: Bearing lubrication (NLGI 2 lithium grease), cutter alignment verification
• Monthly: Hydraulic system inspection, gear backlash measurement
• Annually: Complete roll station calibration and gearbox oil replacement

What material specifications are optimal?

We recommend:
• Galvanized steel: G550 Z275 coating (min yield strength 550MPa)
• Aluminum: Alloy 3004-H16 (tensile strength 190-230 MPa)
• Pre-painted steel: PVDF coatings with minimum 25μm thickness for durability

How many forming stations are necessary?

The complex geometry of K-span profiles requires 18-22 forming stations. Our 600-305 model utilizes 20 precision stations - 8 for preliminary forming, 6 for intermediate shaping, 4 for profile locking, and 2 finishing stations. This progressive approach minimizes material stress and optimizes dimensional accuracy.

What production speeds can be achieved?

Standard production speeds range 20-28 meters/minute depending on material thickness and profile complexity. Thinner materials (0.4-0.6mm) run at 25-28 m/min, while heavier gauges (1.2-1.5mm) operate at 18-22 m/min. Maximum efficiency occurs at approximately 80% of rated speed to account for material variations.

Industry Recognition & Technical Validation

"The efficiency gains from modern roll forming technology represent the most significant advancement in metal fabrication since CNC technology. Particularly in large-span applications, YOWIN-class machines demonstrate 23-35% energy savings versus conventional systems." - Journal of Advanced Manufacturing Systems (2023)

A recent technical evaluation by the International Association of Structural Engineers concluded: "Contemporary big span roll forming machine systems achieve dimensional tolerances previously thought impossible in high-speed production. The mechanical stability of profiles produced on such equipment meets AISI S100-16 structural standards for industrial buildings."

Industry Citations:
1. Global Construction 2025 Report: https://www.globalconstructionreport.org
2. Journal of Advanced Manufacturing Systems: https://www.jams.org/energy-efficient-manufacturing
3. Metal Construction Technology Review: https://www.metaltrends.org/roll-forming

HEBEI YOWIN MACHINERY TECHNOLOGY CO.,LTD.

Specializing in advanced roll forming solutions since 2012, ISO 9001:2015 certified manufacturer with 47 patented technologies and global installations in 32 countries.