Cut to the Length Line - HEBEI YOWIN MACHINERY TECHNOLOGY CO.,LTD. | Precision Cutting, Automated Metal Processing
The Cut to the Length Line represents a cutting-edge solution for automated metal processing, designed to enhance efficiency and precision in industrial applications. Developed by **HEBEI YOWIN MACHINERY TECHNOLOGY CO.,LTD.**, this system integrates advanced machinery and control technologies to streamline the cutting process of metal coils. Below is a detailed exploration of its features, specifications, and real-world applications.
Product Overview
The Cut to the Length Line is a modular system composed of 10 core components, each engineered to optimize the metal processing workflow. From uncoiling to cutting, the system ensures seamless integration of hydraulic, pneumatic, and electrical systems. This line is particularly suited for industries requiring high-precision cutting of carbon steel sheets, such as automotive, construction, and manufacturing sectors.
Key Features and Advantages
- Hydraulic Precision: The system utilizes hydraulic components for smooth and controlled operations, including the hydraulic entry coil car, de-coiler, and cutter, ensuring minimal material deformation.
- Automation and Control: Equipped with a PLC (Programmable Logic Controller) system, the line automates cutting processes based on pre-set parameters, reducing human error and increasing productivity.
- High Flexibility: With adjustable width and thickness ranges (500–1500 mm for width, 0.5–4.5 mm for thickness), the system adapts to diverse material specifications.
- Durability: Components like the Four-fold Leveler and hydraulic cutter are constructed with high-strength materials (e.g., GCr15 for leveling rollers, H13K for blades) to withstand heavy use.
Technical Specifications
| Parameter | Details |
|---|---|
| Control System | PLC DC Control |
| Materials | Carbon Steel |
| Yield Strength | ≤550 MPa |
| Thickness Range | 0.5–4.5 mm |
| Width Range | 500–1500 mm |
| Coil Inner Diameter | Φ480–520 mm (Φ508 mm) |
| Line Speed | ≤25 m/min |
| Cutting Speed | Varies based on length (e.g., 1–2 pieces per 10m/min) |
| Power Supply | 380V/50HZ/3PH |
| Total Capacity | ~110KW |
Component Breakdown
The system comprises 10 essential units, each contributing to its functionality:
- Hydraulic Entry Coil Car: Facilitates vertical and horizontal movement for coil loading, with a maximum capacity of 20 tons.
- Hydraulic De-coiler: Expands/contracts to secure coil inner diameters (Φ508 mm) and unwinds materials efficiently.
- Hydraulic Press and Pinch Device: Ensures precise feeding and pressure control during processing.
- Side Guide Device: Maintains alignment of sheets using adjustable vertical rollers (500–1650 mm width range).
- Four-fold Leveler: Features 17 leveling rollers (Φ95 mm) and 4 supporting roller groups for high-precision straightening.
- Hydraulic Cutter: Cuts materials up to 4.5 mm thickness with automated, hydraulically driven shearing.
- Receivable Table on Ground: Customizable to accommodate sheets of 1000–10000 mm length and 500–1650 mm width.
- Pneumatic System: Operates with an air source pressure of 0.5–0.8 MPa for reliable actuation.
- Hydraulic System: Operates at 6.3–16 MPa pressure to power critical components.
- Electrical Control System: Utilizes PLC for automated cutting, ensuring accuracy and efficiency.
Applications and Industry Use Cases
The Cut to the Length Line is widely applicable in industries requiring precise metal cutting, including:
- Automotive Manufacturing: Producing sheet metal components for vehicle bodies.
- Construction: Fabricating structural steel plates and beams.
- Appliance Production: Cutting materials for refrigerators, washing machines, and other appliances.
- Industrial Equipment: Manufacturing parts for machinery and equipment.
Its ability to handle materials up to 20 tons and achieve a straightening precision of ±1 mm makes it ideal for high-volume, high-accuracy production environments.
Company Background: HEBEI YOWIN MACHINERY TECHNOLOGY CO.,LTD.
Established in 1998, HEBEI YOWIN MACHINERY TECHNOLOGY CO.,LTD. is a leading manufacturer of industrial machinery, specializing in roll forming machines, slitting lines, and cutting systems. The company’s commitment to innovation and quality is reflected in its advanced manufacturing processes and adherence to international standards. With a focus on customer-centric solutions, Yowin Machinery serves clients globally, providing reliable and efficient equipment for metal processing.
Conclusion
The Cut to the Length Line by HEBEI YOWIN MACHINERY TECHNOLOGY CO.,LTD. is a testament to modern engineering excellence. By combining hydraulic precision, automation, and robust design, this system addresses the challenges of modern metal processing. Whether for automotive, construction, or industrial applications, it offers a reliable, efficient, and scalable solution. For more information, visit the product page or explore the company’s website.
References
1. National Institute of Standards and Technology (NIST). (n.d.). https://www.nist.gov (Cited for industry standards in manufacturing technologies).