Product Overview
The Din Rail Roll Forming Machine is a high-precision industrial solution engineered for the efficient production of standardized DIN rails. By integrating advanced servo feeding, precision punching, and multi-stand roll forming, this system ensures exceptional dimensional accuracy and surface quality, meeting the rigorous demands of electrical component mounting and industrial automation sectors.
Designed for seamless operation, the production line features a fully automated workflow—from the 2-ton decoiler with leveling to the servo track cutting system. Powered by industry-leading Siemens PLC and Yaskawa servo motors, the machine delivers high-speed stability and intelligent control, significantly reducing manual labor while maximizing throughput for large-scale manufacturing.
Detailed Parameters
| Roller Material | Cr12MoV (Quenched HRC58-62) | Shaft Material | 40Cr Quenched and Tempered |
|---|---|---|---|
| Rolling Thickness | 1.8mm | Forming Speed | 20-30m/min |
| Main Motor Power | 5.5KW (Hard tooth surface reducer) | PLC System | Siemens Control System |
| Servo Motor Brand | Yaskawa (Japan) | Decoiler Capacity | ≤ 2 Tons |
| Punching Speed | 80 times/min | Cutting Method | Hydraulic Servo Track Cutting |
Key Advantages
Premium Durability
Rollers made of Cr12MoV and shafts of 40Cr with high-frequency quenching ensure long-term wear resistance.
High Efficiency
Rapid production speeds of up to 30m/min combined with 80 bpm punching for maximum output.
Precision Control
Integrated Yaskawa servo feeding and tracking systems guarantee millimeter-level accuracy.
Smart Interface
MCGS operation panel and Siemens PLC provide an intuitive, user-friendly management experience.
Optimized Workflow
2-in-1 decoiler with leveling eliminates separate processing steps, streamlining the line.
Industrial Standard
Built with cast iron arch-type gearboxes and high-quality section steel for vibration-free operation.
Product Gallery
Management Platforms
Material Input Control
Hydraulic tensioning and electric discharge decoiling for stable raw material feeding.
Punching Synchronization
NCF-200 servo feeding precisely synchronized with the JH21-45 punching machine.
Forming Monitoring
Real-time tracking of 9 forming stands to ensure consistent profile geometry.
Precision Cutting
Servo tracking cutting system with SKD11 blades for burr-free edges.
System Diagnostics
Siemens PLC integration for rapid error detection and system parameter adjustment.
Thermal Management
Hydraulic system equipped with air cooling to maintain optimal oil temperature.
Investment Return Comparison
| Metric | Traditional Manual Line | Automated Servo Line |
|---|---|---|
| Production Speed | Low / Intermittent | High / Continuous |
| Labor Cost | High (Multiple Operators) | Low (Single Operator) |
| Waste Rate | 3% - 5% (Manual Error) | < 1% (Servo Precision) |
| Dimensional Consistency | Variable | High Precision (±0.1mm) |
| ROI Period | Longer (Low Throughput) | Shorter (High Efficiency) |
Frequently Asked Questions
The machine is designed for cold-rolled steel and galvanized steel coils, specifically those within a rolling thickness of 1.8mm.
Unlike mechanical cutting, the servo tracking system uses high-precision encoders to ensure the cut length is exact regardless of the production speed.
Yes, the JH21-45 punching machine uses interchangeable SKD11 moulds, allowing you to switch patterns based on your specific DIN rail requirements.
It combines uncoiling and flattening into one unit, removing internal coil stress and ensuring the material enters the forming stands perfectly flat.
We utilize Siemens PLC for logic control and Yaskawa inverters/servo motors for precision motion, ensuring global compatibility and reliability.
Since rollers are made of Cr12MoV with HRC58-62 hardness, they require minimal maintenance—primarily regular lubrication of the bearings and shaft inspection.
Ready to Upgrade Your Production Line?
Contact Us
