Drawings
Component
| No | Parts & Description | Q’ty |
| A. Roll Forming Line | ||
| 1 | Coil Car and Uncoiler for Upper and Lower (Max. 10 ton) | 2sets |
| - Hydraulic type | ||
| 2 | 3 sets machines for Top and Bottom | 2 sets |
| - Pinch roll/ Shearing | ||
| - Protect film coating device for Top & Bottom facing. | ||
| - 2 sets grooving rolls (Micro and Wide) for Top & Bottom | ||
| 3 | Corona system (Bottom side only) | 1 set |
| 4 | Top Roll Forming machine for | 1 unit |
| - Width fixed type (1,000mm) | ||
| 5 | Roll Forming machines for lower | |
| - Cold Room panel-12 stages | 1 set | |
| - Roof (4 Rib/ 35-250) 24 stages | 1 set | |
| - Boltless panel (Hidden fix) 18 stages | 1 set | |
| 6 | Traverse System by Rail for Lower Roll Forming machine | 1 line |
| 7 | Main body frame (Mezzanine deck) for upper roll forming | 1 unit |
| 8 | Free Roller Conveyors | 3 sets |
| 9 | Electric control | |
| B. Pre-heating system for Steel Facing | ||
| - Pre-heating system by Electric heater | 1 unit | |
| - Housing | ||
| C. High Pressure PU foaming machine -- 4 components | ||
| 1 | High Pressure PU foaming machine (4 components) | 1 unit |
| - 4 Flow meters | ||
| - 1 Mixing head | ||
| - 1 Display on monitor for each component | ||
| - 4 Metering pump units for ISO, Polyol, Pentane, Catalyst1, Catalyst2 | ||
| - 1 Air loading unit | ||
| - 2 Feed pump sets from tank to metering pump | ||
| - Machine Tank system (300L x2sets, 50L x2set) | ||
| 4 Sets of polyol and Iso tanks | ||
| 2 Temperature control System for Polyol & Iso tanks | ||
| 2 Heat exchanger for Polyol & Iso tanks | ||
| 2 Level gauge for each tank | ||
| 4 Feeding pumps | ||
| Necessary parts and accessories for each tank. | ||
| -1set of Water chiller (30RT) ----- Buyer scope | ||
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D. Foaming portal for mixing head oscillation |
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- Foaming Portal for oscillating movement of the mixing head |
1 unit |
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E. Safety control & Monitoring system for Pentane System |
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1 |
- 6 sets gas detector (Gas sensor) - Control panel - Ventilation fan unit - Gas suction unit with Fan at Foaming zone - Pentane Cylinder and feeding system (Included) - Ducting system for gas suction to outside --- Buyer scope |
1 unit
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F. Double Belt Conveyor system, 24m |
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1 |
Double Belt Conveyor (24m) |
1 line |
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2 |
Heating system for Double Belt Conveyor - Insulation housing - Auto. temperature control system - Electric Heater |
1 unit |
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3 |
Side Guide system by driving motor |
1 unit |
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4 |
Side Block system for total 4 sets. - Roof --------- 50mm ($ 15,000) - Boltless-------- 50mm ($ 12,000) - Cold room ----- 100mm ($ 20,000) - Support block for roof (Magnetic Type) ($ 22,000) ► Other thickness are optional items or Buyer scopes |
4 sets |
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G. Cross cutter by band saw & Disk saw for roof panel overlapping |
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|
1 |
- Cross Cutter by band saw - Disk saw for roof panel overlapping cutting (Max. 200mm) - Clamping unit - Housing & Dust Collector ------------ Buyer scope |
1 unit
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H. Electric Control System |
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- Electric control system for seller scopes (incl. Synchronization system) |
1 unit |
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I. Export Packing & FOB Cost (40' Container × about 20) |
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- Export standard packing, Local Trucking Cost and Others in China |
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Technical Data
The below data might be a little changeable upon field conditions and manpower.
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1. Roll Forming Line |
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„ Coil (Raw material) |
: |
Pre-painted steel sheet |
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„ Coil (steel sheet) thickness |
: Exterior (Lower) facing : 0.4-0.7mm Interior (Upper) facing : 0.4-0.7mm |
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„ Coil weight |
: Max. 10 ton |
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„ Coil width |
: 1070, 1200(1207), 1220mm (3~4 kinds steel) |
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„ Machine length |
: About 40m |
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„ Coil inner diameter |
: Æ508mm |
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„ Coil outer diameter |
: Max Æ1,100mm |
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„ Line speed |
: 0m ~ 8m/min |
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„ Hydraulic pressure |
: Max. 150kg/ cm² |
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„ Pneumatic pressure |
: Approx. 4 ~ 9kg/cm² |
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„ Electric power source |
: 380v or 440v × 50Hz |
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„ Forming type |
: Roof 4 rib and Cold room, Boltless panels |
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„ Pass line (height) |
: 1,250mm from floor |
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2. Panel & Insulation |
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„ Panel types |
: |
Roof 4 rib and Cold Room panel, Boltless panel |
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„ Panel length |
: |
Min. 2,000mm ~ Max. 15,000mm |
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„ Panel width |
: |
Cover width : (Fixed type) - Cold Room 1,000mm - Roof 1,000mm - Boltless 1,000mm |
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„ Panel thickness |
: |
35~150mm |
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„ Foam property |
: |
PU/ PIR-rigid foam |
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„ Foam Density |
: |
Approx. 35~50 kg/m3 |
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„ Metering unit |
: |
High pressure pump system (2 or 4comp.) |
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„ PU foam poured by |
: |
Oscillating mixing head |
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„ Foaming pressure |
: |
Max. 0.5 bar/cm² |
Production Line Layout
