High Precision Angle Purlin Roll Forming Machine Factory and Suppliers in China
The Angle Purlin Roll Forming Machine is a high-precision industrial solution engineered for the seamless production of structural angle purlins. By transforming flat steel coils into robust L-shaped components, this machinery provides the critical structural integrity required for modern roofing, wall systems, and large-scale building frameworks.
Designed for versatility and industrial endurance, our system supports a wide range of materials, including hot-rolled Q235, galvanized, and black coils. By integrating advanced PLC control systems and servo-follow cutting, the machine ensures exceptional dimensional accuracy and high production efficiency, making it an indispensable asset for metal fabrication plants.
Detailed Parameters
| Matching Material | Hot Roll Q235 / GI / Black Coil | Material Thickness | 1.2mm - 2.2mm |
|---|---|---|---|
| Main Motor Power | 37kW | Forming Speed | 60m/min |
| Plate Width | 1818mm to 4545mm (Per Drawing) | Roll Stations | 8 Roller Stations |
| Shaft Material | 40Cr (Diameter: 60mm) | Drive Method | Gearbox Drive |
| Control System | PLC Programmable Control | Roller Material | Cr12 Mould Steel |
Key Advantages
Industrial Durability
Utilizing Cr12 quenched mould steel (HRC58-62) for cutter blades and 40Cr shafts to ensure long-term wear resistance.
High Efficiency
Automated forming speed of 60m/min drastically reduces production cycles compared to traditional manual bending.
Extreme Precision
Equipped with a servo follow cutting system and PLC control for consistent, error-free dimensions.
Smart Control
Intuitive PLC interface allows for easy adjustment of lengths and quantities, optimizing the workflow.
Material Versatility
Seamlessly processes mild steel, galvanized, and stainless steel to meet diverse environmental requirements.
Cost Optimization
Streamlined automation minimizes material waste and labor costs, maximizing overall ROI.
Product Gallery
Management Platforms
Uncoiling System
Double hydraulic decoiler ensures stable material feeding and tension control.
Forming Unit
8-station roller configuration for progressive and precise angle shaping.
Cutting System
Servo-driven follow cutting for burr-free, high-accuracy length termination.
Power Station
11kW hydraulic station providing consistent pressure for all mechanical actuators.
Control Hub
Integrated PLC system for synchronized operation of all machine components.
Cooling & Exit
Dedicated cooling device and receiving table for safe, efficient product discharge.
Investment Return Comparison
| Performance Metric | Manual Fabrication | Roll Forming Automation |
|---|---|---|
| Production Speed | Low / Intermittent | High (60m/min) |
| Dimensional Error | High / Variable | Minimal / Precise |
| Labor Requirement | High Manpower | Low (Single Operator) |
| Material Waste | Significant Scrap | Optimized / Low Waste |
| Operational Cost | Increasing (Labor) | Decreasing (Efficiency) |
Frequently Asked Questions
The machine is highly versatile and supports hot-rolled Q235 steel, galvanized (GI) coils, and black coils, depending on your specific structural and environmental needs.
Unlike static cutting, the servo follow system moves with the material, ensuring perfectly square cuts and eliminating material deformation or burrs at the ends.
This specific model is engineered to handle material thicknesses ranging from 1.2mm to 2.2mm for optimal structural stability.
Yes, the machine can be configured to produce widths from 1818mm to 4545mm according to the specific technical drawings provided.
We use high-grade Cr12 mould steel for the rollers, providing superior hardness and wear resistance to ensure a long operational lifespan before maintenance is required.
Yes, the standard configuration includes one set of double hydraulic decoilers to facilitate smooth and controlled material feeding into the roll forming unit.
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