Automatic Stud and Track Roll Forming Machine Factory Suppliers in China
The Automatic Stud and Track Roll Forming Machine is a high-precision industrial solution engineered for the rapid production of metal studs and tracks. Essential for modern wall framing, ceiling grids, and various structural applications, this machine streamlines the manufacturing process by converting high-quality galvanized or PPGI steel coils into precise structural components with unmatched consistency.
Integrating advanced PLC-driven "Change Size Automatic" technology, this system eliminates the traditional need for time-consuming manual adjustments. Operators can now switch between different profiles and sizes directly via the control interface, significantly reducing downtime, minimizing human error, and maximizing overall production efficiency for demanding construction projects.
Detailed Parameters
| Material Compatibility | Galvanized Steel / PPGI | Material Thickness | 0.5 - 1.2mm |
|---|---|---|---|
| Forming Speed | 15 - 50 m/min | Decoiler Capacity | 3 Tons (Manual) |
| Main Power | 15kw | Hydraulic Power | 7.5kw + 5.5kw + 5.5kw |
| Servo Power | 2.3kw | Roller Material | Cr12 (HRC 58-62) |
| Shaft Diameter | ￠50 mm (45CR Steel) | Length Tolerance | +/- 1.5mm |
Key Advantages
Premium Durability
Utilizing Cr12 mould steel with quenched treatment (HRC 58-62), ensuring long-term wear resistance and service life.
Rapid Size Switching
Advanced PLC automatic size adjustment reduces transition times and eliminates manual error.
High Precision
Servo tracking cutting system ensures strict length tolerances of +/- 1.5mm for perfect fitment.
Intelligent Control
Equipped with Xinjie PLC and Huichuan inverters for intuitive operation and stable performance.
Versatile Production
A single machine capable of producing multiple profiles, optimizing floor space and investment.
Optimized Workflow
Seamless integration from decoiler and guiding machine to the final run-out table.
Product Gallery
Management Platforms
Material Feeding
3-ton manual decoiler ensures steady material supply for continuous forming.
Profile Shaping
Four-set main roll forming sequence creates precise studs and tracks.
Length Measurement
Automatic digital length measuring for exact cutting requirements.
Precision Cutting
Hydraulic driven servo tracking cutting system for burr-free edges.
PLC Control
Centralized Xinjie PLC system managing automatic and manual modes.
Final Discharge
3M Run-out table for safe and organized collection of finished profiles.
Investment Return Comparison
| Performance Metric | Manual Adjustment Machine | Automatic Change Machine |
|---|---|---|
| Setup Time | Hours per change | Minutes per change |
| Production Waste | High (due to manual trial) | Minimal (digital precision) |
| Labor Cost | High (Requires skilled tech) | Low (Simple operator) |
| Output Volume | Moderate / Intermittent | High / Continuous |
| ROI Period | Long-term recovery | Rapid acceleration |
Frequently Asked Questions
It allows operators to adjust the profile size via the PLC screen instead of manually moving rollers, drastically reducing downtime and human error during production transitions.
The machine is specifically designed for Galvanized steel and PPGI (Pre-painted Galvanized Iron) with a thickness range of 0.5mm to 1.2mm.
Thanks to the servo tracking cutting system and PLC control, the length tolerance is maintained within +/- 1.5mm.
We use industry-leading brands: Xinjie for the PLC, Delixi for low voltage components, Huichuan for inverters, and Delta for the switching power supply.
Yes, the machine is designed to create both metal studs and tracks used in wall framing and ceilings, with the ability to handle multiple sizes automatically.
The rollers are made from Cr12 mould steel with a hardness of HRC 58-62, ensuring high durability and resistance to wear during high-speed forming.
Ready to Optimize Your Metal Framing Production?
Contact Us
