The Floor Deck Roll Forming Machine is a high-precision industrial solution engineered for the efficient production of high-quality floor decking. By integrating advanced roll forming technology with a robust hydraulic cutting system, this machine transforms steel coils into structural decking with exceptional accuracy and speed, making it an indispensable asset for modern construction and metal fabrication plants.
Equipped with a sophisticated Delta PLC control system and Yaskawa inverters, the machine ensures seamless synchronization between feeding, forming, and shearing processes. Designed for durability and high-volume output, it features 40Cr quenched and tempered rollers with hard chromium plating, ensuring long-term wear resistance and consistent profile quality across every production cycle.
Detailed Parameters
| Rolling Thickness | 0.6 - 1.5mm | Unfold Width | 1250mm |
|---|---|---|---|
| Forming Speed | 0 - 20m/min | Roll Stations | 25 Stations |
| Roller Material | 40Cr Quenching & Tempering (HB220-260) | Surface Treatment | Hard Chromium Plating |
| PLC & Control | Delta PLC / Yaskawa Inverter | Shear Blade Material | Cr12MOV (HRC58-62) |
| Decoiler Capacity | 5T Bearing Weight | Voltage/Frequency | 380V, 50 Hz, 3 Phase |
Key Advantages
Premium Durability
Utilizes 40Cr rollers with hard chromium plating to prevent wear and ensure extended equipment lifespan.
High Efficiency
Achieves forming speeds up to 20m/min with automated length and quantity measurement for maximum throughput.
Extreme Precision
Advanced hydraulic cutting system with a tight tolerance of +/- 1.5mm for perfect structural fit.
Smart Control
Integrated Delta touch screen and PLC allow for easy adjustments of length and quantity in real-time.
Stable Operation
Cast iron memorial archway gearbox and steel welding frame minimize vibration during high-speed operation.
Versatile Feeding
Includes a manual decoiler supporting coil diameters up to 1500mm and widths of 1250mm.
Product Gallery
Management Platforms
Material Feeding
Manual decoiler with 5T capacity ensures stable steel coil unwinding and guiding.
Precision Forming
25 sequential stations with 40Cr hardened rollers for perfect profile shaping.
Intelligent PLC
Delta control system manages length, quantity, and automatic cutting synchronization.
Hydraulic Shearing
High-pressure hydraulic system with Cr12MOV blades for clean, burr-free cuts.
Speed Regulation
Yaskawa inverter provides smooth acceleration and variable speed control from 0-20m/min.
Product Output
Passive run-out tables ensure safe and orderly collection of finished floor decks.
Investment Return Comparison
| Comparison Metric | Standard Machines | Our Floor Deck Machine |
|---|---|---|
| Production Speed | Slow/Inconsistent | Up to 20m/min Stable |
| Material Waste | Higher due to manual error | Minimal via PLC Precision |
| Roller Lifespan | Standard Steel (High Wear) | 40Cr + Chrome Plating |
| Labor Requirement | High Manual Oversight | Fully Automated Operation |
| Overall ROI | Medium Term | Rapid (High Efficiency) |
Frequently Asked Questions
The Floor Deck Roll Forming Machine is designed to process steel thicknesses ranging from 0.6mm to 1.5mm.
The Delta PLC system automates length and quantity measurement, meaning the machine cuts and stops automatically, reducing human error and labor costs.
We use 40Cr steel that undergoes quenching and tempering treatment (HB220-260) and is further enhanced with hard chromium plating for maximum wear resistance.
Yes, length inaccuracies can be easily amended via the touch screen control panel, allowing for flexible production based on project needs.
The hydraulic cutting system provides a high degree of accuracy with a length tolerance of 10 +/- 1.5mm.
Yes, the included manual decoiler supports a bearing weight of 5T, coil widths up to 1250mm, and coil diameters up to 1500mm.
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