The H Beam Welding and Straightening Machine is a high-efficiency, integrated production solution designed for the precision assembly and welding of H-steel and T-steel. By combining gantry welding and advanced correction mechanisms into a single streamlined system, this equipment eliminates fragmented production stages, significantly reducing installation space and operational costs while maximizing throughput.
Engineered for industrial-grade durability, the machine features a robust welded base and a sophisticated electronic control system that ensures seamless synchronization between the welding host and the auxiliary correction units. Whether handling large-span beams or standard structural profiles, this system guarantees superior primary molding and structural integrity through precision hydraulic clamping and frequency-converted speed control.
Detailed Parameters
| Web Height | 150-1500 mm | Web Thickness | 6-14 mm |
|---|---|---|---|
| Flange Width | 160-800 mm | Flange Thickness | 6-20 mm |
| Workpiece Length | 4000-15000 mm | Welding Speed | 0.35-4 m / min |
| Hydraulic Station Power | 5.5 kW | Welder Power | 120 kW (60kW x 2) |
| Host Power | 4 kW | Roller Track Motor | 3 kW (0.75kW x 4) |
Key Advantages
High Precision Molding
Integrated correction auxiliary machines and hydraulic clamping ensure the beam maintains perfect geometry and structural alignment.
Increased Efficiency
Combined welding and straightening processes significantly reduce production cycles compared to traditional separate methods.
Adjustable Speed Control
AC frequency conversion allows precise adjustment of assembly speeds from 0.35 to 4m/min to suit various material thicknesses.
Advanced Solder Recovery
A dedicated circulation system recovers excess solder, reducing material waste and maintaining a cleaner workspace.
Optimized Space Usage
The concentrated equipment design reduces the overall footprint required for the H-beam production line.
Intelligent Control
Full electronic control over hydraulic valves and motor speeds ensures repeatable accuracy and easy operation.
Product Gallery
Management Platforms
Pre-alignment System
Precise hydraulic cylinder drive for initial wing and web alignment on the input channel.
Hydraulic Control
Centralized station managing lifting rollers, clamping wheels, and welding gun movement.
Electric Control Box
Integrated AC frequency converters for seamless motor speed and solenoid valve regulation.
Drive Mechanism
Heavy-duty chain drive ensuring the welding host and correction machine rotate in sync.
Lifting Roller Road
Active lifting function to handle and transport workpieces after welding deformation.
Solder Recovery
Automated circulation system for the delivery and recycling of excess welding flux.
Investment Return Comparison
| Comparison Metric | Traditional Manual Line | Integrated Welding Machine |
|---|---|---|
| Production Speed | Low (Manual alignment) | High (up to 4m/min) |
| Labor Requirement | High (Multiple operators) | Low (Semi-automated) |
| Space Footprint | Large (Fragmented stations) | Compact (Unified line) |
| Product Consistency | Variable (Human error) | Stable (Mechanical precision) |
| Material Waste | Higher (Flux loss) | Lower (Solder recovery system) |
Frequently Asked Questions
The correction auxiliary machine uses upper and lower correction wheels driven by hydraulic cylinders and chains to eliminate deformations caused by the welding process, ensuring the H-beam remains straight and square.
Yes, the machine utilizes AC frequency conversion to allow the welding speed to be precisely adjusted within the range of 0.35 to 4 meters per minute.
The equipment is designed to handle workpieces with a maximum length of up to 15,000 mm.
The system sends solder around the weld and recycles excess material through a separation cylinder and recovery machine, creating a closed-loop circulation system.
The machine supports flange widths up to 800 mm and flange thicknesses up to 20 mm.
The pre-alignment system uses hydraulic cylinders to align the wings and the web on the input roller channel, ensuring the beam enters the welding host in the correct position to prevent errors.
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