The P Beam Roll Forming Machine is a high-precision industrial solution engineered for the seamless production of high-quality P-shaped beams. By integrating an advanced decoiler, leveling system, and high-torque roll forming units, this machine transforms raw steel coils into structural components with exceptional dimensional accuracy and structural integrity, meeting the rigorous demands of modern metal construction.
Designed for efficiency and durability, the system features a fully automated PLC control architecture and a robust mechanical build. From the initial guiding system to the final hydraulic cutting stage, every component is optimized to reduce waste and maximize throughput, making it an essential asset for manufacturers specializing in metal forming and structural steel fabrication.
Detailed Parameters
| Material Thickness | 2 mm | Main Motor Power | 22 kw |
|---|---|---|---|
| Production Speed | 3-5m/min | Quantity of Rollers | 26 rollers |
| Roller Material | 45# with chromed | Shaft Material | ￠80mm 45# forge steel |
| Uncoiler Capacity | 5T | Uncoiling Diameter | φ460-530mm |
| Control System | Siemens PLC | Operating Voltage | 380V/3Phase/50HZ |
Key Advantages
High Durability
Utilizing 40Cr quenched and tempered shafts with hard chromium plating for maximum wear resistance.
Optimized Speed
Consistent production speed of 3-5m/min ensures high output without compromising precision.
Precision Cutting
Equipped with Cr12 mould steel blades (58-62℃) for clean, burr-free hydraulic cutting.
Smart Control
Integrated Siemens PLC and MCGS panel for intuitive operation and precise length management.
Perfect Alignment
Advanced guiding system with manual hand-wheel adjustments for flawless inlet board direction.
Integrated Workflow
Complete line from decoiling and leveling to welding and cutting for a streamlined process.
Product Gallery
Management Platforms
Material Handling
Passive unwinding decoiler with 5T load capacity for stable raw material feeding.
Leveling System
Turbine elevator adjustment for precision gap control between upper and lower rollers.
Welding Station
Dual spot welding machines integrated for reinforced structural joining.
Hydraulic Power
Wuxi Wansheng hydraulic station with air cooling and 5.5KW motor for stable pressure.
Digital Monitoring
Omron optical encoders providing real-time length feedback to the PLC.
Drive Transmission
Heavy-duty chain drive system ensuring synchronized movement across 26 rollers.
Investment Return Comparison
| Performance Metric | Standard Machines | Our P Beam Machine |
|---|---|---|
| Production Waste | High (Manual error) | Minimal (PLC Precision) |
| Maintenance Cycle | Frequent (Lower grade steel) | Extended (Chromed 45#) |
| Labor Requirement | High (Semi-auto) | Low (Fully Automated) |
| Dimensional Accuracy | ±3.0mm | ±1.5mm |
| ROI Timeline | Slow (Higher OpEx) | Fast (High Efficiency) |
Frequently Asked Questions
It is primarily used in the metal forming industry to produce structural P-shaped beams for construction, framing, and specialized industrial support systems.
Precision is maintained through a combination of a professional leveling system, 26 high-precision chromed rollers, and a Siemens PLC control system for exact length and shape.
The rollers are made from 45# steel with a chrome finish, while the shafts use 45# forge steel to withstand high pressure and minimize wear.
The machine is designed for rolling widths up to 500mm, and the guiding system allows operators to adjust the inlet board direction manually for optimal alignment.
The two integrated spot welding machines provide structural reinforcement at specific points of the beam, increasing the overall load-bearing capacity of the final product.
Yes, while the standard is 380V/50Hz, the PLC and electrical components can be customized to meet the specific voltage and frequency requirements of the customer's region.
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