The Omega Light Keel Roll Forming Machine is specifically crafted to produce high-quality omega keels, which are essential components in various construction and manufacturing applications. With its robust construction and advanced features, this machine ensures that you achieve consistent and accurate profiles every time, reducing waste and maximizing productivity.
One of the standout features of this machine is its ability to handle a wide range of materials, including galvanized steel, stainless steel, and aluminum. This versatility makes it an ideal choice for businesses looking to diversify their product offerings. Additionally, the machine's compact design ensures that it can fit seamlessly into your existing production line, saving valuable floor space.
Drawings
Processes and components
| Manuel decoiler |
x 1 set |
| Guiding machine |
x 1 set |
| Main roll forming machine |
x4 sets |
| Servo tracking cutting system |
x4 sets |
| Hydraulic station |
x1 set
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| PLC Control system |
x1 set |
| Run-out table (3M*2) |
x1 set |
Working Process
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Decoiler
1) Capacity: 3 tons
2). Manual decoiler
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Material guiding
Input width adjustable
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Roll forming machine
Matching material: Galvanized or PPGI
Material thickness range: 0.3-0.6mm
Forming speed: 0-40m/min
4. Main power: 5kw，
Hydraulic station:5.5kw
5. Quantity of roller：12
6. Shaft Material and diameter: ￠50mmmaterial is 45CR
7.The way of driving:Gear
8. Controlling system: PLC
9. Voltage: 380V/ 3phase/ 60 HZ
10.Material of forming rollers: Cr12,HRC58-62
11.Material of cutter blade: Cr12 mould steel with quenched treatment，HRC 58-62℃
12.Hydraulic servo track cutting
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Control system
It adopts PLC to control. The target piece’s length is adjustable and digit of it can be adjusted. Computed mode has two modes: automatic and manual one. The system is easy to operate and use.
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Hydraulic station
Motor power of hydraulic station: the power is 7.5Kw, and the hydraulic station drives the cutting system
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Servo track cutting system
1.Tolerance of length: +/- 1.5mm
2.Material of blade: CR12 with heat treatment
3.Length measuring: Automatic length measuring
4.Control: by setting on the PLC system
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Brand:
PLC: Xinjie
Low voltage components: Delixi
Inverter: Huichuan
Relay: Xinda
Switching power supply: Delta
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