Cut To The Length Line - HEBEI YOWIN MACHINERY TECHNOLOGY CO.,LTD.|Precision Metal Cutting&High-Speed Processing
Cut To The Length Line: Precision Metal Processing Technology
As industrial manufacturing demands increase, Cut To The Length Line emerges as a revolutionary solution for precise metal processing. This advanced system combines cutting-edge technology with robust engineering to deliver exceptional performance in metal fabrication. Developed by HEBEI YOWIN MACHINERY TECHNOLOGY CO.,LTD., the system represents the pinnacle of modern metal processing innovation.
Technical Specifications
| No | Parameter | Specification |
|---|---|---|
| 1 | Control System | PLC DC Control |
| 2 | Material | Carbon Steel |
| 3 | Yield Strength | ≤550 MPa |
| 4 | Thickness Range | 0.5-4.5 mm |
| 5 | Width Range | 500-1500 mm |
| 6 | Coil Inner Diameter | Φ480-520 mm (Φ508mm) |
| 7 | Coil Outer Diameter | ≤Φ1600mm |
| 8 | Coil Weight | ≤20T |
| 9 | Line Speed | ≤25 m/min |
| 10 | Cutting Speed | 1-8 pieces per minute depending on length |
| 11 | Leveling Roller Diameter | Φ95 mm |
| 12 | Number of Straightener Rollers | 17 pcs |
| 13 | Leveling Roller Material | GCr15 |
| 14 | Hardness | HRC56-60 |
| 15 | Cutter Blade Material | H13K |
| 16 | Diagonal Tolerance | ±2mm (L=2m) |
| 17 | Length Tolerance | ±1.5mm (L=2m) |
| 18 | Straightening Precision | ±1mm |
| 19 | Power Supply | 380V/50HZ/3PH |
| 20 | Overall Dimensions | 25m(L) × 7m(W) |
| 21 | System Direction | From Right to Left |
| 22 | Color | Blue |
| 23 | Total Power | Approximately 110KW |
Key Features and Advantages
The Cut To The Length Line offers several distinct advantages that make it an ideal choice for modern metal processing:
- High Precision: The system maintains strict dimensional tolerances with ±1.5mm length accuracy and ±1mm straightening precision, ensuring consistent quality.
- Efficient Cutting: With a cutting speed of up to 8 pieces per minute, the system maximizes productivity while maintaining accuracy.
- Durable Construction: Components like the GCr15 leveling rollers and H13K cutter blades are designed for long-term performance under demanding conditions.
- Flexible Operation: The system can handle materials ranging from 0.5-4.5mm thickness and 500-1500mm width, adapting to various production needs.
- Advanced Control: The PLC DC control system ensures reliable operation and easy integration into existing manufacturing processes.
Process Flow
The Cut To The Length Line follows a carefully designed process flow that ensures efficient and accurate metal processing:
- Uncoiler + Coil Car: The system starts with the hydraulic entry coil car that safely handles and positions steel coils for processing.
- Press Device with Side Guide: This component ensures proper alignment and feeding of the metal sheets.
- Straightener + Code Device + Film Cover: The four-fold straightener eliminates material deformation while the code device ensures precise length measurement.
- Hydraulic Cutting Machine: The system uses hydraulic technology for clean, accurate cuts according to specified dimensions.
- Receivable Table: The final stage features a ground-mounted table that organizes and stores the processed metal sheets.
Composed Devices
| No | Device | Quantity |
|---|---|---|
| 1 | Hydraulic Entry Coil Car | 1 set |
| 2 | Hydraulic De-coiler | 1 set |
| 3 | Hydraulic Press and Pinch Device | 1 set |
| 4 | Side Guide Device | 1 set |
| 5 | Four-fold Leveler | 1 set |
| 6 | Hydraulic Cutter | 1 set |
| 7 | Receivable Table on Ground | 1 set |
| 8 | Pneumatic System | 1 set |
| 9 | Hydraulic System | 1 set |
| 10 | Electrical Control System | 1 set |
Applications
The Cut To The Length Line is designed for a wide range of industrial applications, including:
- Automotive manufacturing: Precise cutting of sheet metal components
- Construction industry: Production of metal panels and structural elements
- Appliance manufacturing: Fabrication of metal parts for household appliances
- Steel processing plants: Efficient cutting and straightening of metal coils
- Custom metal fabrication: Flexible solution for various thickness and width requirements
Company Background
HEBEI YOWIN MACHINERY TECHNOLOGY CO.,LTD. is a leading manufacturer of industrial machinery and equipment, specializing in metal processing solutions. With years of experience in the industry, the company has established itself as a reliable provider of high-quality machinery that meets international standards.
As a manufacturer committed to innovation, HEBEI YOWIN MACHINERY TECHNOLOGY CO.,LTD. continuously invests in research and development to improve its product offerings. The company's Cut To The Length Line is a testament to its commitment to delivering advanced, reliable metal processing solutions.
Industry Standards and Certifications
While specific NIST standards for this particular system weren't found, the National Institute of Standards and Technology (NIST) plays a crucial role in establishing measurement standards that underpin industrial manufacturing processes. NIST's work in metrology and materials science ensures that precision manufacturing technologies like the Cut To The Length Line can achieve the required accuracy and reliability.
According to NIST's official website, "Precise measurements are essential for the development and maintenance of high-quality manufacturing processes. NIST provides the measurement science and standards that enable industries to produce reliable, high-performance products."
Conclusion
The Cut To The Length Line represents a significant advancement in metal processing technology. With its combination of precision engineering, advanced control systems, and robust construction, this system offers an efficient solution for a wide range of industrial applications.
As the manufacturing industry continues to evolve, the need for reliable, high-performance processing equipment becomes increasingly important. The Cut To The Length Line from HEBEI YOWIN MACHINERY TECHNOLOGY CO.,LTD. is well-positioned to meet these demands, offering a solution that combines cutting-edge technology with proven industrial reliability.
References
National Institute of Standards and Technology (NIST) - https://www.nist.gov