Cut to the Length Line - Hebei Yowin Machinery|Precision, Efficiency
Hebei Yowin Machinery Technology Co., Ltd., a leading manufacturer in the steel processing industry, offers an advanced Cut to the Length Line designed to enhance efficiency and precision in metal fabrication. This article provides an in-depth analysis of the product's features, technical specifications, applications, and the company's commitment to innovation.
Product Introduction
The Cut to the Length Line is a comprehensive system composed of multiple integrated devices, ensuring seamless processing of steel coils. This line is engineered to handle materials with a yield strength of up to 550 MPa, making it suitable for a wide range of industrial applications. The system's modular design allows for flexibility, enabling customization based on specific production requirements.
Technical Specifications
The Cut to the Length Line is equipped with state-of-the-art technology to ensure optimal performance. Below is a detailed table outlining the key technical parameters:
| No. | Name | Parameter |
|---|---|---|
| 1 | Control Model | PLC DC Control |
| 2 | Materials | Carbon Steel |
| 3 | Yield Strength | ≤550 MPa |
| 4 | Thickness | 0.5-4.5 mm |
| 5 | Width | 500-1500 mm |
| 6 | Coil I.D. | Φ480-520 mm (Φ508 mm) |
| 7 | Coil O.D. | ≤Φ1600 mm |
| 8 | Coil Weight | ≤20 T |
| 9 | Line Speed | ≤25 m/min |
| 10 | Cutting Speed | Varies based on length (1-8 pieces per minute) |
| 11 | Diameter of Leveling Rollers | Φ95 mm |
| 12 | Straightener Rollers | 17 pcs |
| 13 | Material of Leveling Roller | GCr15 |
| 14 | Harness | HRC56°-60° |
| 15 | Material of Cutter Blade | H13K |
| 16 | Diagonal Tolerance | ±2 mm (L=2m) |
| 17 | Length Tolerance | ±1.5 mm (L=2m) |
| 18 | Straighten Precision | ±1 mm |
| 19 | Power | 380V/50HZ/3PH |
| 20 | Area of the Whole Line | 25m (L) x 7m (W) |
| 21 | Direction of Whole Line | From Right to Left |
| 22 | Color | Blue |
| 23 | Total Capacity | Approximately 110KW |
Process Flow
The Cut to the Length Line follows a structured process flow, ensuring efficient and precise operation. The process begins with the hydraulic entry coil car, which facilitates the loading of steel coils onto the de-coiler. The coils are then unwound and guided through the hydraulic press and pinch device, followed by the four-fold leveler to straighten the material. The hydraulic cutter ensures accurate cutting, and the receivable table on the ground collects the finished products. This streamlined process is controlled by an advanced electrical system, ensuring seamless coordination of all components.
Composed Devices
The Cut to the Length Line is composed of the following key devices:
- Hydraulic Entry Coil Car: Designed for vertical and horizontal movement, this device facilitates the loading of steel coils onto the de-coiler. It has a maximum capacity of 20 tons and is driven by a cycloid motor for horizontal movement and hydraulic cylinders for vertical movement.
- Hydraulic De-coiler: This device uses hydraulic expansion and contraction to secure the inner diameter of steel coils (508 mm). It is equipped with a 4 kW motor and a braking system to ensure stable unwinding.
- Hydraulic Press and Pinch Device: Utilizing two hydraulic cylinders, this device controls the unwinding of rubber rollers and feeds steel plates. It features a 15 kW cycloid reducer motor and a manual clutch for precise operation.
- Side Guide Device: Comprising a frame, guide rollers, and an adjustable platform, this device ensures the sheet is correctly aligned into the straightener. The vertical rollers on both sides adjust manually to accommodate widths of 500-1650 mm.
- Four-Fold Leveler: Equipped with 17 leveling rollers and a 45 kW AC motor, this device ensures the material is straightened with a precision of ±1 mm. The supporting rollers balance the force on the leveling rollers, reducing friction.
- Hydraulic Cutter: This cutter operates hydraulically, cutting materials from top to bottom. It features a gap-adjusting design, allowing for safe cutting of 4.5 mm steel plates.
- Receivable Table on Ground: The table can handle plates ranging from 1000-10000 mm in length and 500-1650 mm in width. It includes a simple pneumatic stack to neatly organize the sheets.
- Pneumatic System: Comprising air sources, valves, and cylinders, this system ensures reliable operation. It requires an air pressure of 0.5-0.8 MPa and a capacity of 1 m³/min.
- Hydraulic System: Operating at a pressure of 6.3-16 MPa, this system ensures the proper functioning of all hydraulic components.
- Electrical Control System: Utilizing PLC control, this system automates the entire line, ensuring precise cutting based on coded measurements.
Applications
The Cut to the Length Line is widely used in various industries, including automotive, construction, and manufacturing. Its ability to process carbon steel with high precision makes it ideal for producing components that require exact dimensions. The system's flexibility allows it to be adapted for different coil sizes and material thicknesses, making it a versatile solution for modern production lines.
Company Background
Hebei Yowin Machinery Technology Co., Ltd. has been a trusted name in the steel processing industry since its establishment in 1998. The company specializes in manufacturing high-performance machinery, including roll forming machines, slitting lines, and cutting systems. With a commitment to innovation and quality, Hebei Yowin has established itself as a leader in providing solutions that meet the evolving demands of the metal fabrication sector.
Conclusion
The Cut to the Length Line by Hebei Yowin Machinery Technology Co., Ltd. is a testament to the company's dedication to excellence in metal processing. With its advanced technical specifications, efficient process flow, and versatile applications, this product is an essential asset for any industrial operation requiring precision and reliability. For more information, visit the company's official website.
References
Information provided in this article is based on the technical specifications and product details from Hebei Yowin Machinery Technology Co., Ltd.. While the National Institute of Standards and Technology (NIST) does not directly reference this product, their guidelines on industrial equipment standards (as outlined in NIST's official website) emphasize the importance of precision and efficiency in manufacturing processes, which aligns with the features of this product.