Cut To The Length Line - Precision Metal Processing Solution | Hebei Yowin Machinery Technology Co., Ltd.
Hebei Yowin Machinery Technology Co., Ltd. presents its Cut To The Length Line, a state-of-the-art metal processing system designed to enhance efficiency and precision in industrial manufacturing. This comprehensive solution combines advanced engineering with robust design to meet the demands of modern production environments.
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Product Overview
The Cut To The Length Line is a fully integrated system comprising 10 key components working in harmony to process steel coils into precise lengths. This machine is particularly suited for applications requiring high accuracy and efficiency in metal sheet production.
Core Components
- Hydraulic Entry Coil Car: Facilitates smooth coil handling with vertical and horizontal movement capabilities.
- Hydraulic De-Coiler: Ensures stable coil unwinding with hydraulic expansion and contraction mechanisms.
- Hydraulic Press and Pinch Device: Provides precise pressure control for sheet feeding.
- Side Guide Device: Maintains sheet alignment during processing.
- Four-Fold Leveler: Achieves high-precision flattening with 17 leveling rollers.
- Hydraulic Cutter: Enables efficient cutting with adjustable gap settings.
- Receivable Table on Ground: Offers flexible sheet stacking solutions.
- Pneumatic and Hydraulic Systems: Ensure reliable operation of all components.
- Electrical Control System: Utilizes PLC technology for automated operation.
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Technical Specifications
| Parameter | Specification |
|---|---|
| Control System | PLC DC Control |
| Material | Carbon Steel |
| Yield Strength | ≤550 MPa |
| Thickness Range | 0.5-4.5 mm |
| Width Range | 500-1500 mm |
| Coil Inner Diameter | Φ480-520 mm (Φ508 mm) |
| Coil Outer Diameter | ≤Φ1600 mm |
| Coil Weight Capacity | ≤20 Tons |
| Line Speed | ≤25 m/min |
| Cutting Speed | 1-8 pieces per minute depending on length |
| Leveling Roller Diameter | Φ95 mm |
| Number of Leveling Rollers | 17 pcs |
| Material of Leveling Rollers | GCr15 |
| Hardness of Leveling Rollers | HRC56°-60° |
| Cutter Blade Material | H13K |
| Diagonal Tolerance | ±2 mm (L=2m) |
| Length Tolerance | ±1.5 mm (L=2m) |
| Leveling Precision | ±1 mm |
| Power Supply | 380V/50HZ/3PH |
| Overall Dimensions | 25m (L) × 7m (W) |
| Color | Blue |
| Total Capacity | Approximately 110KW |
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Key Features and Advantages
The Cut To The Length Line offers several technical advantages that set it apart from conventional systems:
1. Precision Engineering
With a leveling precision of ±1 mm and length tolerance of ±1.5 mm (L=2m), this system ensures exceptional accuracy in metal processing. The four-fold leveler with 17 high-hardness GCr15 rollers provides consistent flattening performance.
2. Advanced Hydraulic Systems
The hydraulic press and pinch device, along with the hydraulic de-coiler, offer precise control over material feeding and processing. The system operates at working pressures of 6.3-16 MPa, ensuring reliable performance under heavy loads.
3. Efficient Cutting Mechanism
The hydraulic cutter features an adjustable gap design that can safely process 4.5 mm steel plates. The cutting speed varies from 1-8 pieces per minute depending on the required length, optimizing productivity for different applications.
4. Automated Control System
Equipped with a PLC control system, the entire process from coil unwinding to cutting and stacking is automated. This reduces human intervention and increases operational efficiency.
Applications and Industry Use
This cutting-edge technology finds application in various industrial sectors:
- Automotive Manufacturing: Produces precision sheet metal components for vehicle bodies.
- Construction Industry: Creates metal sheets for structural and decorative applications.
- Appliance Manufacturing: Provides accurate metal sheets for household appliances.
- Industrial Equipment Production: Supports the creation of machine parts and components.
Company Background
Hebei Yowin Machinery Technology Co., Ltd. has been a leading manufacturer in industrial automation solutions since its establishment in 1998. With over two decades of experience, the company specializes in developing advanced metal processing equipment that meets international standards.
As noted in NIST research on manufacturing precision, "Modern industrial systems require integrated solutions that combine mechanical engineering with digital control to achieve optimal performance." Hebei Yowin's Cut To The Length Line exemplifies this principle through its advanced design and technological integration.
Conclusion
The Cut To The Length Line from Hebei Yowin Machinery Technology Co., Ltd. represents a significant advancement in metal processing technology. With its comprehensive feature set, precise engineering, and robust design, this system offers an ideal solution for manufacturers seeking to enhance productivity and quality in their operations.