Floor Deck Roll Forming Machine

(1)The way of guiding and feeding :Adjustable side handwheel

(2).Rolling thickness:0.6-1.5mm

(3).Shaft diameter:Φ90

(4).The forming machine motor power:2x15KW

(5). Forming speed:0-20m/min

(6).Roll station : 25stations

(7).The metrial of rollers :40Cr quenching and tempering treatment(HB220-260)

(8).Roller surface treatment:Hard chromium plating

(9).Shear blade material: Cr12MOV

(10).Shear blade heat treatment hardness: HRC58-62

 





Product Description
 

 

 

Drawings

 

Processes and components

De-coiler x1 set
Main roll forming machine x1 set
Hydraulic cutting system x1 set
Hydraulic station x1 set
PLC Control system x1 set
Run-out table (3M*2) x1 set

                                                          

Working Process

Technical parameters

  1. 1.Manual decoiler:

(1)Decoiler: Manual decoiler

(2)Decoiler Bearing weight:5T

(3)Coil width:1250mm

(4)Inner diameter of coil:φ470-φ560mm

(5)Coil diameter:φ1500mm

(6)The main material of decoiler:40Cr

2.Guiding and feeding system

Adjustable feeding system

1) Forming machine guide feeding rack form: lateral roller type

3.Roll forming machine

(1).The way of guiding and feeding :Adjustable side handwheel

(2).The frame of roll forming machine:Cast iron memorial archway with gear box

(3).The frame :Steel welding

(4).Shaft diameter:Φ90

(5).The forming machine motor power:2x15KW

(6). Forming speed:0-20m/min

(7).Roll station : 25stations

(8).The metrial of rollers :40Cr quenching and tempering treatment(HB220-260)

(9).Roller surface treatment:Hard chromium plating

(10).shearing structure: Torri stand

(11).Gear box:180

(12).Motor power: 5.5KW

(13).Shear blade material: Cr12MOV

(14).Shear blade heat treatment hardness: HRC58-62

(15).Rolling thickness:0.6-1.5mm

(16).Unfold size:1250mm

(17).length error: + 1.0mm

(18).Yaskawa inverter: (Japan)

(19).the computer uses PLC control:Delta

(20).Computer operation panel: Delta

4.Control system

(1).Voltage, Frequency, Phase: 380V, 50 Hz, 3Phase

(2)Automatic length measurement:

(3). Automatic quantity measurement

(4).Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved

(5). Length inaccuracy can be amended easily

(6). Control panel: Button-type switch and touch screen

(7). Unit of length: millimeter (switched on the control panel)

 5.Hydraulic cutting system

(1).Cutting motion:Hydraulic cutting

(2).Material of blade: Cr12 mould steel with quenched

  treatment 58-62℃

(3).Length measuring: Automatic length measuring

(4).Tolerance of length: 10+/- 1.5mm

6.Receiving table

1) Length: 2 meters, 2 pieces

2) Material: Angle steel welding, roller support

3) Transmission mode: passive

 

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