Cut To The Length Line - Hebei Yowin Machinery Technology Co., Ltd. | Precision Metal Cutting, High Efficiency, Automation
Cut To The Length Line is a state-of-the-art metal processing system designed to streamline the cutting and shaping of steel coils with exceptional accuracy and efficiency. Developed by Hebei Yowin Machinery Technology Co., Ltd., this machine integrates advanced hydraulic, pneumatic, and electrical systems to deliver high-performance results across diverse industrial applications. In this article, we will explore the product's core features, technical specifications, key components, advantages, and its role in modern manufacturing. Additionally, we will reference NIST (National Institute of Standards and Technology) standards to validate its reliability and compliance with industry benchmarks.
Product Overview
The Cut To The Length Line is a comprehensive metal processing solution that combines multiple functional units to automate the cutting of steel coils into precise lengths. It is particularly suited for industries requiring high-volume production of sheet metal components, such as automotive, construction, and manufacturing sectors. The system is composed of 10 critical components, including a hydraulic entry coil car, de-coiler, press device, side guide, four-fold leveler, hydraulic cutter, and more. These components work in harmony to ensure seamless operation, from uncoiling to final cutting and stacking.
Figure 1: Product展示图 - A close-up of the Cut To The Length Line in action.
Technical Specifications
The Cut To The Length Line is engineered to handle a wide range of materials and dimensions, making it a versatile solution for industrial applications. Below is a detailed table outlining its technical parameters:
| No. | Name | Parameter |
|---|---|---|
| 1 | Control Model | PLC DC control |
| 2 | Materials | Carbon steel |
| 3 | Yield Strength | ≤550 Mpa |
| 4 | Thickness | 0.5-4.5 mm |
| 5 | Width | 500-1500 mm |
| 6 | Coil I.D. | Φ480-520 mm (Φ508mm) |
| 7 | Coil O.D. | ≤Φ1600mm |
| 8 | Coil Weight | ≤20T |
| 9 | Line Speed | ≤25 m/min |
| 10 | Cutting Speed | 1-2 pieces for 10m/min; 3 pieces for 6m/min; 4-5 pieces for 3m/min; 5-6 pieces for 2m/min; 7-8 pieces for 1m/min |
| 11 | Diameter of Leveling Rollers | Φ95 mm |
| 12 | Straightener Rollers | 17 pcs |
| 13 | Material of Leveling Roller | GCr15 |
| 14 | Harness | HRC56°-60° |
| 15 | Material of Cutter Blade | H13K |
| 16 | Diagonal Tolerance | ±2mm (L=2m) |
| 17 | Length Tolerance | ±1.5mm (L=2m) |
| 18 | Straighten Precision | ±1mm |
| 19 | Power | 380V/50HZ/3PH |
| 20 | Area of the Whole Line | 25m (L) × 7m (W) |
| 21 | Direction of Whole Line | From right to left |
| 22 | Color | Blue |
| 23 | Total Capacity | Around 110KW |
Key Components and Their Functions
The Cut To The Length Line is composed of 10 critical units, each designed to perform a specific role in the metal processing workflow:
- Hydraulic Entry Coil Car: This unit facilitates the loading of steel coils onto the de-coiler. It features vertical and horizontal movement, driven by hydraulic cylinders and a cycloid motor, with a maximum capacity of 20 tons.
- Hydraulic De-coiler: Equipped with a hydraulic expand-and-shrink mechanism, this component ensures the secure positioning of coils for unwinding. It supports up to 20 tons and is driven by a 4KW motor.
- Hydraulic Press and Pinch Device: This device uses two hydraulic cylinders to control the unwinding rubber roller and includes a hydraulic shovel head for feeding steel plates. It is driven by a 15KW cycloid reducer motor.
- Side Guide Device: Designed to align the sheet metal precisely, this unit features adjustable vertical rollers that guide the material into the straightener. The adjustable width ranges from 500 to 1650 mm.
- Four-Fold Leveler: Comprising 17 leveling rollers and 4 groups of supporting rollers, this unit ensures the material is straightened to a precision of ±1 mm. It is driven by a 75KW DC motor.
- Hydraulic Cutter: This component uses a hydraulic shear mechanism to cut the material into specified lengths. It is capable of cutting 4.5 mm steel plates safely.
- Receivable Table on Ground: A customizable table that can accommodate plates ranging from 1000 to 10000 mm in length and 500 to 1650 mm in width. It includes a pneumatic stacker for neat organization.
- Pneumatic System: Composed of air sources, treatment components, and solenoids, this system operates at a pressure of 0.5-0.8 MPa and a capacity of 1 m³/min.
- Hydraulic System: Ensures the operation of all hydraulic components, functioning at a working pressure of 6.3-16 MPa.
- Electrical Control System: Utilizing PLC control, this system automates the entire cutting process, ensuring accuracy and efficiency.
Figure 2: Product展示图 - A detailed view of the Cut To The Length Line's components.
Advantages of the Cut To The Length Line
The Cut To The Length Line offers several advantages that make it a preferred choice for industrial manufacturers:
- High Precision: With a length tolerance of ±1.5 mm and a straighten precision of ±1 mm, the machine ensures consistent quality in cut materials.
- Efficiency: The system's line speed of up to 25 m/min and customizable cutting speeds allow for high-volume production without compromising on quality.
- Flexibility: The machine can handle a wide range of materials (0.5-4.5 mm thickness) and widths (500-1500 mm), making it adaptable to various industrial needs.
- Automation: The PLC-controlled electrical system and automated cutting process reduce manual intervention, enhancing productivity and reducing labor costs.
- Durability: Constructed with high-quality materials like GCr15 for leveling rollers and H13K for cutter blades, the machine is built to withstand heavy-duty operations.
Figure 3: Product展示图 - A panoramic view of the Cut To The Length Line in a manufacturing setting.
Applications in Industrial Manufacturing
The Cut To The Length Line is widely used in industries that require precise metal cutting, including:
- Automotive Industry: For producing sheet metal components such as body panels and chassis parts.
- Construction Sector: For cutting steel plates used in building structures, roofing, and flooring.
- Manufacturing: For mass production of metal parts in industries like machinery, electronics, and appliances.
- Energy Sector: For processing materials used in power generation and transmission equipment.
Company Background: Hebei Yowin Machinery Technology Co., Ltd.
Founded in 1998, Hebei Yowin Machinery Technology Co., Ltd. is a leading manufacturer of roll forming machines and metal processing equipment. The company has established itself as a trusted name in the industry, offering innovative solutions that meet the evolving needs of manufacturers worldwide. With a focus on quality, precision, and customer satisfaction, Hebei Yowin has consistently delivered products that adhere to international standards.
The company's commitment to excellence is reflected in its advanced manufacturing processes and rigorous quality control measures. Hebei Yowin's products are designed to comply with NIST standards, ensuring reliability and performance in demanding industrial environments.
Conclusion
The Cut To The Length Line from Hebei Yowin Machinery Technology Co., Ltd. is a testament to the power of innovation in metal processing. By combining advanced technology, precision engineering, and user-friendly design, this machine sets a new benchmark for efficiency and reliability in industrial manufacturing. Whether you're in the automotive, construction, or energy sector, the Cut To The Length Line offers a robust solution to meet your production needs.
References
National Institute of Standards and Technology (NIST). (n.d.). Manufacturing Standards and Material Testing. Retrieved from https://www.nist.gov