P Beam Roll Forming Machine

1.Material thickness range:2 mm

2.Main motor power:22 kw

3.Transverse motor:2*0.75 kw

4. Speed:3-5m/min

5. Quantity of rollers:26 rollers

6.Material of rollers: 45# with chromed

7. Shaft Material and diameter: ¢80mm, material is 45# forge steel

8.The body of machine: 350H

9.Tolerance: 10m+-1.5mm

10.Way Of Drive: Chain

11.Control system: PLC

12.Material of cutter blade: Cr12 mould steel with quenched treatment 58-62℃





Product Description
 

Drawings

 

Processes and components

De-coiler x1 set
Guiding system x1 set
Leveling system x1 set
Hydraulic punching x1 set
Roll forming machine    x1 set
Welding machine x1 set
Hydraulic cutting   x1 set
Run-out table (3M*2)   x1 set
PLC control system x1 set
Hydraulic station    

                               

Working Process

 

Technical parameters

 

 

Decoiler 

  1. Uncoiler: passive unwinding, manual tightening
  2. Load-bearing capacity of uncoiler: 5T
  3. Inner diameter of uncoiling machine: φ508mm
  4. Rolling range: φ460-530mm
  5. Rolling width: ≤500

Guiding system

It is set at the beginning of the host to help the operator correctly adjust the direction of the inlet board. You can adjust the left and right side by hand wheels, and the number of feed is displayed.

Leveling system

1.Diameter of leveling shaft: Φ80 (Harbin Bearing)

2.Material of leveling shaft: 40Cr quenched and tempered (HB220-260)

3.Surface treatment method of leveling shaft: super-finishing after high-frequency quenching, hard chromium plating treatment

4.The method of adjusting the gap between the upper and lower rollers: turbine elevator adjustment

Hydraulic punching

Roll forming machine

  1. Material thickness range:2 mm
  2. Main motor power:22 kw
  3. Transverse motor:2*0.75 kw
  4. 4. Speed:3-5m/min
  5. 5. Quantity of rollers:26 rollers
  6. Material of rollers: 45# with chromed
  7. 7. Shaft Material and diameter: ¢80mm, material is 45# forge steel
  8. 8.The body of machine: 350H
  9. 9.Tolerance: 10m+-1.5mm
  10. Way Of Drive: Chain
  11. Control system: PLC
  12. 12.Material of cutter blade: Cr12 mould steel with quenched treatment 58-62℃
  13. 1Voltage: 380V/3Phase/50HZ

Welding machine

2 welding machines, spot welding

Hydraulic cutting

Hydraulic cutting, cutting all dimensions with one pair of knives

Hydraulic station brand: Wuxi Wansheng

Hydraulic motor: 5.5KW

Hydraulic station with air cooling

Receiving table

2000mm*2 Simple and powerless (corner steel welding, drum custard)

PLC Control system

1.Inverter: Anchuan (Japan)

2.PLC: Siemens

3.Computer operating panel: MCGS

4.Coder: Omron/Optical Ocean

5.Voltage; 380V, 50Hz, 3PH (can be according to customer requirements)

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