PVC Pipe Production Machine Calibration Cooling System

PVC Pipe Production Machine Calibration Cooling System

چ . 07, 2025

In the competitive landscape of plastic pipe manufacturing, Hebei Yowin machinery Technology Co., Ltd. has established itself as a leading wholesaler of advanced pvc pipe manufacturing machine solutions. A critical component that ensures the quality and precision of our PVC pipes is the calibration cooling system, which plays a pivotal role in shaping and solidifying the pipes after extrusion. This article delves into the technical details, operational benefits, and quality assurance measures of our calibration cooling systems, highlighting how they enhance the efficiency and reliability of PVC pipe production.

 

PVC Pipe Production Machine Calibration Cooling System

 

The Significance of Calibration Cooling System in PVC Pipe Production Machine

 

The calibration cooling system is a cornerstone of Hebei Yowin machinery Technology Co., Ltd.’s pvc pipe production machine offerings. In the PVC pipe manufacturing process, after the raw material is extruded into a pipe shape, it must be rapidly cooled and shaped to maintain dimensional accuracy and structural integrity. Our calibration cooling systems use a combination of vacuum pressure and water cooling to precisely control the pipe’s outer diameter and wall thickness. This is essential for producing high-quality PVC pipes that meet industry standards for pressure resistance and durability, making our plastic pipe making machine solutions ideal for various applications.

 

مواد اولیه و فرمولاسیون

PVC resin powder & CaCo3, Lubricant; Stabilizers; Pigments; Antioxidants

ظرفیت ذوب

250 - 350kg/h

(بسته به ابعاد لوله و مواد مرجع)

ارتفاع مرکزی:

1 متر

تصویر محصول نهایی

 

 

How Calibration Cooling System Enhances the Efficiency of Plastic Pipe Making Machine

 

Hebei Yowin machinery Technology Co., Ltd.’s calibration cooling systems significantly enhance the efficiency of our plastic pipe making machine models. The system’s design allows for rapid and uniform cooling of the extruded PVC pipe, reducing the production cycle time and increasing overall output. The precise temperature control minimizes warping or deformation, reducing the need for rework and material waste. Additionally, the automated operation of the cooling system integrates seamlessly with the rest of the pvc pipe manufacturing machine line, enabling continuous production with minimal manual intervention.

 

خیر

نام

عکس ماشین

مشخصات فنی

1

نوار نقاله پیچ

 

 

ظرفیت: بیش از 300 کیلوگرم در ساعت

ظرفیت انتقال نامی: 500-1000 کیلوگرم در ساعت

قدرت موتور: 2.2 کیلو وات

موتور فشار دهنده: 0.75 کیلووات

قطر لوله: φ102mm

مواد اولیه لمسی توسط فولاد ضد زنگ ساخته می شوند

2

SJZ65/132 conical twin-screw extruder

 

 

 

پیچ

بشکه

موتور محرکه

سیستم تغذیه

سیستم خلاء

پیچ:

Diameter conical 65/ 132 mm for PVC drainpipe and water supply pipe.

جنس پیچ: 38CrMoAl

Surface treatment: Nitriding processing, thickness: 0.4 ~ 0,6mm, Polishing

سختی: (HV) 740-940

Surface roughness: Ra≤0.8um

Rotating speed (counter rotating): 1-34.7 rpm/min

بشکه:

قطر مخروطی 65/132

Inner processing: nitrided with thickness: 0.4~ 0.7mm

سختی: (HV) 940-1100

Inner surface roughness: Ra≤1.6um

Heating zones: 4

Heating mode: Cast alumina + stainless steel covering

قدرت گرمایش: 22 کیلووات

Cooling mode: Air fans: 3 Sets

موتور محرکه:

قدرت موتور: 37KW

نوع موتور = AC

سیستم تغذیه:

Gravity and screw dosing feeding system

دارای قیف استیل ضد زنگ

سیستم تغذیه دوز:

موتور: 0.75KW

آستین تغذیه با خنک کننده آب دایره ای

سیستم رطوبت گیر وکیوم:

پمپ وکیوم: 1 مجموعه

درجه خلاء = 0 ~ 0.075 Mpa

آداپتور: (بخش میان جریان):

Material: #40steel Chrome plated, inner convergent flow type

روش اتصال با قالب: بلوک گیره + پیچ

سنسور ذوب فشار و ترموکوپل

تامین کننده قطعات برقی اصلی :

اینورترها: ABB

کنتاکتور: اشنایدر

رله: امرون

کنترل کننده دما: Omron

سیستم محافظت از خود:

   محافظ بیش از جریان موتور

   محافظ پیچ بیش از حد فشار

3

قالب

 

 

Including calibration sleeve

مواد:

ساخته شده توسط 40Cr.

سطح داخلی جلا داده شده است

مشخصات قطر:

Ф(20、25、32、40、50、63、75、90、110)mm

گرمایش:

تعداد. منطقه گرمایش: 10

قدرت گرمایش:26 کیلو وات

4

Vacuum calibration  tank

 

سیستم خلاء

سیستم پاشش آب

سیستم متحرک

ابعاد:

Length: 5600mm

پمپ خلاء:

Power: 3KW

پمپ آب:

Power: 4 KW

تنظیم سه جهت:

رو به جلو و عقب در حال حرکت: 0.75 KW motor

محدوده: ±400mm

بالا و پایین: چپ و راست به صورت دستی تنظیم می شود

محدوده: Up and Down: ±50mm

چپ و راست در حال حرکت: ±50mm

مواد مخزن: فولاد ضد زنگ 

Tank cover material: دورالومین 

مهر و موم: adopt silica gel anti-friction panel and Q235 galvanized panel

Inner pipe support: Nylon wheel

Water temperature and level control: automatic control system by electric and stainless steel floating ball

گیج خلاء:0.03-0.06 مگاپاسکال

Spraying nozzle: ABS

5

حمل کردن 

 

Three claws Haul-off

سیستم کنترل مستقل

Haul off unit (2 claws).

طول پنجه: 1300 میلی متر

Haul-off speed: 1-10m/min

Power:1.1KW×2

Pneumatic clamping: adopt anti-friction rubber block

بخش الکتریکی:

Inverter: Hitachi or ABB

قطعات الکتریکی ولتاژ پایین: ال جی یا اشنایدر

تشخیص طول: رمزگذار 

6

کاتر

 

دستگاه جمع آوری ضایعات؛

سیستم کنترل مستقل

 

کاتر 

یکپارچه سازی نصب شده در سیستم مونوبلوک (حمل کردن و قطع کردن).

تعداد طول: رمزگذار  

اره برش: آلیاژ فولادی، مخصوص برش لوله U-PVC.

مجهز به بلوک گیره لاستیکی برای برش دقیق.

Motor power: 1.5KW

Equipped with a closed dust-collector

  دارای دستگاه جمع آوری ضایعات

  امکان عملکرد دستی

7

استکر

 

تخلیه: پنوماتیک

طول: 5000 میلی متر

دارای پیچ برای تنظیم محدوده ارتفاع: 0 ~ 180 میلی متر

 

Key Features of Calibration Cooling System in PVC Pipe Production Machine 

 

Our pvc pipe production machine products feature calibration cooling systems with distinct advantages:

 

  • Vacuum Calibration: Utilizes vacuum pressure to hold the pipe against the calibration sleeve, ensuring precise outer diameter control.
  • Water Cooling System: Circulates cool water around the pipe to solidify the PVC material quickly and uniformly.
  • Adjustable Parameters: Allows operators to fine-tune vacuum pressure, water temperature, and flow rate for different pipe sizes and specifications.
  • Durable Construction:Made with corrosion-resistant materials to withstand prolonged exposure to water and maintain performance over time.

 

Hebei Yowin machinery Technology Co., Ltd.’s Engineering Excellence in Plastic Pipe Making Machine

 

As a leading wholesaler, we prioritize precision engineering in our calibration cooling systems for pvc pipe manufacturing machine setups:

 

  1. System Design: Our cooling systems are designed to integrate seamlessly with the extrusion and cutting components of the production line.
  2. Material Selection: High-quality stainless steel and durable plastics are used to construct the cooling tanks and pipes, ensuring resistance to corrosion and wear.
  3. Testing Procedures: Each cooling system undergoes rigorous testing to ensure optimal cooling efficiency and temperature control.
  4. Customization Options:We offer customizable cooling solutions to meet the specific needs of different PVC pipe production requirements.

 

PVC Pipe Production Machine FAQS 

 

Why is a calibration cooling system important for PVC pipe production machines? 

 

A calibration cooling system is crucial for pvc pipe production machines as it ensures the extruded PVC pipes cool and solidify uniformly, maintaining precise dimensions and structural strength. Hebei Yowin machinery Technology Co., Ltd.’s systems use vacuum and water cooling to prevent warping, ensuring the pipes meet quality standards for various applications, from water supply to construction.

 

How does the cooling system improve the efficiency of plastic pipe making machines? 

 

The cooling system in our plastic pipe making machines accelerates the solidification process, reducing production time and increasing output. By rapidly and evenly cooling the pipes, it minimizes defects and rework, allowing for continuous operation and higher productivity. This efficiency is essential for meeting large-scale production demands.

 

What materials are used in the construction of the calibration cooling system of PVC pipe manufacturing machine?

 

Hebei Yowin machinery Technology Co., Ltd. uses high-quality materials such as stainless steel and corrosion-resistant plastics in the calibration cooling systems of our pvc pipe manufacturing machine models. These materials withstand prolonged exposure to water and chemicals, ensuring the system’s durability and long-term performance.

 

Can the calibration cooling system be customized for different PVC pipe manufacturing machine sizes?

 

Yes, our team can customize the calibration cooling system for pvc pipe production machine setups to accommodate different pipe sizes. We adjust the calibration sleeve dimensions, vacuum pressure, and water flow rates to ensure optimal cooling for pipes ranging from small to large diameters.

 

How do we ensure safe international shipping of PVC pipe production machines?

 

For international shipping of pvc pipe production machines, we use sturdy, custom packaging to protect the cooling system and other components during transit. Hebei Yowin machinery Technology Co., Ltd. partners with reliable shipping carriers and provides ocean bills of lading for smooth customs clearance, ensuring the equipment arrives in perfect condition for installation.



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