PVC Pipe Production Machine Calibration Cooling System
In the competitive landscape of plastic pipe manufacturing, Hebei Yowin machinery Technology Co., Ltd. has established itself as a leading wholesaler of advanced pvc pipe manufacturing machine solutions. A critical component that ensures the quality and precision of our PVC pipes is the calibration cooling system, which plays a pivotal role in shaping and solidifying the pipes after extrusion. This article delves into the technical details, operational benefits, and quality assurance measures of our calibration cooling systems, highlighting how they enhance the efficiency and reliability of PVC pipe production.
The Significance of Calibration Cooling System in PVC Pipe Production Machine
The calibration cooling system is a cornerstone of Hebei Yowin machinery Technology Co., Ltd.’s pvc pipe production machine offerings. In the PVC pipe manufacturing process, after the raw material is extruded into a pipe shape, it must be rapidly cooled and shaped to maintain dimensional accuracy and structural integrity. Our calibration cooling systems use a combination of vacuum pressure and water cooling to precisely control the pipe’s outer diameter and wall thickness. This is essential for producing high-quality PVC pipes that meet industry standards for pressure resistance and durability, making our plastic pipe making machine solutions ideal for various applications.
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Materia prima e formulazione |
PVC resin powder & CaCo3, Lubricant; Stabilizers; Pigments; Antioxidants |
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Capacità di fusione |
250 - 350kg/h (a seconda delle dimensioni del tubo e del materiale di riferimento) |
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Altezza centrale: |
1 milione |
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Immagine del prodotto finale |
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How Calibration Cooling System Enhances the Efficiency of Plastic Pipe Making Machine
Hebei Yowin machinery Technology Co., Ltd.’s calibration cooling systems significantly enhance the efficiency of our plastic pipe making machine models. The system’s design allows for rapid and uniform cooling of the extruded PVC pipe, reducing the production cycle time and increasing overall output. The precise temperature control minimizes warping or deformation, reducing the need for rework and material waste. Additionally, the automated operation of the cooling system integrates seamlessly with the rest of the pvc pipe manufacturing machine line, enabling continuous production with minimal manual intervention.
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NO. |
Nome |
Foto della macchina |
Specifiche tecniche |
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1 |
Trasportatore a coclea |
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Capacità:>300kg/h |
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Capacità di trasmissione nominale: 500-1000 kg/h Potenza motore: 2,2 kW Motore di spinta: 0,75 kW Diametro del tubo: φ102mm Le materie prime Touch sono realizzate in acciaio inossidabile |
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2 |
SJZ65/132 conical twin-screw extruder
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Vite Barile Motore di guida Sistema di alimentazione Sistema di vuoto |
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Vite: Diameter conical 65/ 132 mm for PVC drainpipe and water supply pipe. Materiale della vite: 38CrMoAl Surface treatment: Nitriding processing, thickness: 0.4 ~ 0,6mm, Polishing Rigidità: (HV) 740-940 Surface roughness: Ra≤0.8um Rotating speed (counter rotating): 1-34.7 rpm/min Barile: Diametro conico 65/132 Inner processing: nitrided with thickness: 0.4~ 0.7mm Rigidità: (HV) 940-1100 Inner surface roughness: Ra≤1.6um Heating zones: 4 Heating mode: Cast alumina + stainless steel covering Potenza di riscaldamento: 22kW Cooling mode: Air fans: 3 Sets Motore di guida: Potenza motore: 37KW Tipo di motore = AC Sistema di alimentazione: Gravity and screw dosing feeding system Con tramoggia in acciaio inox Sistema di dosaggio dell'alimentazione: Motore: 0.75KW Manicotto di alimentazione con raffreddamento ad acqua circolare Sistema di deumidificazione sottovuoto: Pompa per vuoto: 1 set Grado di vuoto = 0 ~ 0,075 Mpa Adattatore: (Sezione Interflow): Material: #40steel Chrome plated, inner convergent flow type Metodo di collegamento con matrice: blocco di serraggio + bullone Sensore di fusione della pressione e termocoppia Fornitore principale di componenti elettrici : Inverter: ABB Contattore: Schneider Relè: Omron Regolatore di temperatura: Omron Sistema di autoprotezione: Protezione da sovracorrente del motore Protezione contro la sovrapressione della vite. |
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3 |
Muffa
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Including calibration sleeve |
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Materiale: Realizzato in 40Cr. Superficie interna lucidata Specifiche del diametro: Ф(20、25、32、40、50、63、75、90、110)mm Riscaldamento: QTY. di zona di riscaldamento:10 Potenza di riscaldamento:26KW |
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4 |
Vacuum calibration tank |
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Sistema di vuoto Sistema di nebulizzazione dell'acqua Sistema in movimento |
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Dimensioni: Length: 5600mm Pompa per vuoto: Power: 3KW Pompa dell'acqua: Power: 4 KW Regolazione in tre direzioni: Avanti e indietro in movimento: 0.75 KW motor Allineare: ±400mm Su e giù: sinistra e destra regolate manualmente Allineare: Up and Down: ±50mm Verso sinistra e verso destra in movimento: ±50mm Materiale del serbatoio: Acciaio inossidabile Tank cover material: Duralluminio Foca: adopt silica gel anti-friction panel and Q235 galvanized panel Inner pipe support: Nylon wheel Water temperature and level control: automatic control system by electric and stainless steel floating ball Misuratore del vuoto:0,03-0,06 MPa Spraying nozzle: ADDOMINALI |
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5 |
Trasportare via |
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Three claws Haul-off Sistema di controllo indipendente |
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Haul off unit (2 claws). Lunghezza artiglio: 1300mm Haul-off speed: 1-10m/min Power:1.1KW×2 Pneumatic clamping: adopt anti-friction rubber block Parte elettrica: Inverter: Hitachi or ABB Parti elettriche a bassa tensione: LG o Schneider Rilevamento della lunghezza: encoder |
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6 |
Taglierina |
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Dispositivo di raccolta rottami; Sistema di controllo indipendente
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Taglierina Integrazione installata nel sistema monoblocco (traino e taglio). Conteggio lunghezza: encoder Sega da taglio: lega di acciaio, specifica per il taglio di tubi in PVC-U. Dotato di blocco di serraggio in gomma per un taglio preciso. Motor power: 1.5KW Equipped with a closed dust-collector Con dispositivo di raccolta rottami Possibilità di funzionamento manuale |
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7 |
impilatore |
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Scarico: Pneumatico |
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Lunghezza: 5.000mm Con viti per regolare l'altezza: 0 ~ 180mm |
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Key Features of Calibration Cooling System in PVC Pipe Production Machine
Our pvc pipe production machine products feature calibration cooling systems with distinct advantages:
- Vacuum Calibration: Utilizes vacuum pressure to hold the pipe against the calibration sleeve, ensuring precise outer diameter control.
- Water Cooling System: Circulates cool water around the pipe to solidify the PVC material quickly and uniformly.
- Adjustable Parameters: Allows operators to fine-tune vacuum pressure, water temperature, and flow rate for different pipe sizes and specifications.
- Durable Construction:Made with corrosion-resistant materials to withstand prolonged exposure to water and maintain performance over time.
Hebei Yowin machinery Technology Co., Ltd.’s Engineering Excellence in Plastic Pipe Making Machine
As a leading wholesaler, we prioritize precision engineering in our calibration cooling systems for pvc pipe manufacturing machine setups:
- System Design: Our cooling systems are designed to integrate seamlessly with the extrusion and cutting components of the production line.
- Material Selection: High-quality stainless steel and durable plastics are used to construct the cooling tanks and pipes, ensuring resistance to corrosion and wear.
- Testing Procedures: Each cooling system undergoes rigorous testing to ensure optimal cooling efficiency and temperature control.
- Customization Options:We offer customizable cooling solutions to meet the specific needs of different PVC pipe production requirements.
PVC Pipe Production Machine FAQS
Why is a calibration cooling system important for PVC pipe production machines?
A calibration cooling system is crucial for pvc pipe production machines as it ensures the extruded PVC pipes cool and solidify uniformly, maintaining precise dimensions and structural strength. Hebei Yowin machinery Technology Co., Ltd.’s systems use vacuum and water cooling to prevent warping, ensuring the pipes meet quality standards for various applications, from water supply to construction.
How does the cooling system improve the efficiency of plastic pipe making machines?
The cooling system in our plastic pipe making machines accelerates the solidification process, reducing production time and increasing output. By rapidly and evenly cooling the pipes, it minimizes defects and rework, allowing for continuous operation and higher productivity. This efficiency is essential for meeting large-scale production demands.
What materials are used in the construction of the calibration cooling system of PVC pipe manufacturing machine?
Hebei Yowin machinery Technology Co., Ltd. uses high-quality materials such as stainless steel and corrosion-resistant plastics in the calibration cooling systems of our pvc pipe manufacturing machine models. These materials withstand prolonged exposure to water and chemicals, ensuring the system’s durability and long-term performance.
Can the calibration cooling system be customized for different PVC pipe manufacturing machine sizes?
Yes, our team can customize the calibration cooling system for pvc pipe production machine setups to accommodate different pipe sizes. We adjust the calibration sleeve dimensions, vacuum pressure, and water flow rates to ensure optimal cooling for pipes ranging from small to large diameters.
How do we ensure safe international shipping of PVC pipe production machines?
For international shipping of pvc pipe production machines, we use sturdy, custom packaging to protect the cooling system and other components during transit. Hebei Yowin machinery Technology Co., Ltd. partners with reliable shipping carriers and provides ocean bills of lading for smooth customs clearance, ensuring the equipment arrives in perfect condition for installation.