In the competitive landscape of plastic pipe manufacturing, Hebei Yowin machinery Technology Co., Ltd. has established itself as a leading wholesaler of advanced pvc pipe manufacturing machine solutions. A critical component that ensures the quality and precision of our PVC pipes is the calibration cooling system, which plays a pivotal role in shaping and solidifying the pipes after extrusion. This article delves into the technical details, operational benefits, and quality assurance measures of our calibration cooling systems, highlighting how they enhance the efficiency and reliability of PVC pipe production.
The calibration cooling system is a cornerstone of Hebei Yowin machinery Technology Co., Ltd.’s pvc pipe production machine offerings. In the PVC pipe manufacturing process, after the raw material is extruded into a pipe shape, it must be rapidly cooled and shaped to maintain dimensional accuracy and structural integrity. Our calibration cooling systems use a combination of vacuum pressure and water cooling to precisely control the pipe’s outer diameter and wall thickness. This is essential for producing high-quality PVC pipes that meet industry standards for pressure resistance and durability, making our plastic pipe making machine solutions ideal for various applications.
Bahan mentah & formulasi |
PVC resin powder & CaCo3, Lubricant; Stabilizers; Pigments; Antioxidants |
Kapasiti cair |
250 - 350kg/h (bergantung kepada dimensi paip dan bahan rujukan) |
Ketinggian tengah: |
1m |
Gambar produk akhir |
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Hebei Yowin machinery Technology Co., Ltd.’s calibration cooling systems significantly enhance the efficiency of our plastic pipe making machine models. The system’s design allows for rapid and uniform cooling of the extruded PVC pipe, reducing the production cycle time and increasing overall output. The precise temperature control minimizes warping or deformation, reducing the need for rework and material waste. Additionally, the automated operation of the cooling system integrates seamlessly with the rest of the pvc pipe manufacturing machine line, enabling continuous production with minimal manual intervention.
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Nama |
Foto mesin |
Spesifikasi teknikal |
1 |
Penghantar skru |
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Kapasiti:>300kg/j |
Kapasiti penghantaran dinilai: 500-1000kg/j Kuasa motor: 2.2KW Motor penolak: 0.75kw Diameter paip: φ102mm Bahan mentah sentuh dibuat oleh keluli tahan karat |
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2 |
SJZ65/132 conical twin-screw extruder
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skru tong Memandu motor Sistem pemakanan Sistem vakum |
skru: Diameter conical 65/ 132 mm for PVC drainpipe and water supply pipe. Bahan skru: 38CrMoAl Surface treatment: Nitriding processing, thickness: 0.4 ~ 0,6mm, Polishing Ketegaran:(HV)740-940 Surface roughness: Ra≤0.8um Rotating speed (counter rotating): 1-34.7 rpm/min tong: Diameter kon 65/132 Inner processing: nitrided with thickness: 0.4~ 0.7mm Ketegaran:(HV)940-1100 Inner surface roughness: Ra≤1.6um Heating zones: 4 Heating mode: Cast alumina + stainless steel covering Kuasa pemanasan: 22kw Cooling mode: Air fans: 3 Sets Memandu motor: Kuasa motor: 37KW Jenis motor = AC Sistem pemakanan: Gravity and screw dosing feeding system Dengan corong keluli tahan karat Sistem pemakanan dos: Motor: 0.75KW Lengan suapan dengan penyejukan air bulat Sistem penyahlembapan vakum: Pam vakum: 1 set Darjah vakum = 0 ~ 0.075 Mpa Penyesuai: (Bahagian Interflow): Material: #40steel Chrome plated, inner convergent flow type Kaedah sambungan dengan die: blok pengapit + bolt Sensor cair tekanan dan termokopel Pembekal bahagian elektrik utama : Penyongsang: ABB Penghubung: Schneider Relay: Omron Pengawal suhu: Omron Sistem perlindungan diri: Perlindungan lebih arus motor Lebih tekanan pelindung skru. |
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3 |
acuan
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Including calibration sleeve |
Bahan: Dibuat oleh 40Cr. Permukaan dalam digilap Spesifikasi diameter: Ф(20、25、32、40、50、63、75、90、110)mm Pemanasan: QTY. zon pemanasan:10 Kuasa pemanasan:26KW |
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4 |
Vacuum calibration tank |
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Sistem vakum Sistem semburan air Sistem bergerak |
Dimensi: Length: 5600mm Pam vakum: Power: 3KW Pam air: Power: 4 KW Pelarasan tiga arah: Ke hadapan dan ke belakang bergerak: 0.75 KW motor Julat: ±400mm Atas dan bawah: kiri dan kanan dilaraskan secara manual Julat: Up and Down: ±50mm Ke kiri dan ke kanan bergerak: ±50mm Bahan tangki: Keluli tahan karat Tank cover material: Duralumin Meterai: adopt silica gel anti-friction panel and Q235 galvanized panel Inner pipe support: Nylon wheel Water temperature and level control: automatic control system by electric and stainless steel floating ball Tolok vakum:0.03-0.06Mpa Spraying nozzle: ABS |
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5 |
Angkat |
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Three claws Haul-off Sistem kawalan bebas |
Haul off unit (2 claws). Panjang cakar: 1300mm Haul-off speed: 1-10m/min Power:1.1KW×2 Pneumatic clamping: adopt anti-friction rubber block Bahagian elektrik: Inverter: Hitachi or ABB Bahagian elektrik voltan rendah: LG atau Schneider Pengesanan panjang: pengekod |
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Pemotong |
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Peranti mengumpul sisa; Sistem kawalan bebas
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Pemotong Integrasi dipasang dalam sistem monobloc (haul-off dan cut off). Kiraan panjang: pengekod Gergaji pemotong: aloi keluli, khusus untuk memotong paip U-PVC. Dilengkapi dengan blok pengapit getah untuk pemotongan yang tepat. Motor power: 1.5KW Equipped with a closed dust-collector Dengan peranti mengumpul sekerap Kemungkinan operasi manual |
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Penumpuk |
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Menyahcas: Pneumatik |
Panjang: 5,000mm Dengan skru untuk melaraskan julat ketinggian: 0 ~ 180mm |
Our pvc pipe production machine products feature calibration cooling systems with distinct advantages:
As a leading wholesaler, we prioritize precision engineering in our calibration cooling systems for pvc pipe manufacturing machine setups:
A calibration cooling system is crucial for pvc pipe production machines as it ensures the extruded PVC pipes cool and solidify uniformly, maintaining precise dimensions and structural strength. Hebei Yowin machinery Technology Co., Ltd.’s systems use vacuum and water cooling to prevent warping, ensuring the pipes meet quality standards for various applications, from water supply to construction.
The cooling system in our plastic pipe making machines accelerates the solidification process, reducing production time and increasing output. By rapidly and evenly cooling the pipes, it minimizes defects and rework, allowing for continuous operation and higher productivity. This efficiency is essential for meeting large-scale production demands.
Hebei Yowin machinery Technology Co., Ltd. uses high-quality materials such as stainless steel and corrosion-resistant plastics in the calibration cooling systems of our pvc pipe manufacturing machine models. These materials withstand prolonged exposure to water and chemicals, ensuring the system’s durability and long-term performance.
Yes, our team can customize the calibration cooling system for pvc pipe production machine setups to accommodate different pipe sizes. We adjust the calibration sleeve dimensions, vacuum pressure, and water flow rates to ensure optimal cooling for pipes ranging from small to large diameters.
For international shipping of pvc pipe production machines, we use sturdy, custom packaging to protect the cooling system and other components during transit. Hebei Yowin machinery Technology Co., Ltd. partners with reliable shipping carriers and provides ocean bills of lading for smooth customs clearance, ensuring the equipment arrives in perfect condition for installation.