PVC Pipe Production Machine Calibration Cooling System

PVC Pipe Production Machine Calibration Cooling System

Rab . 07, 2025

In the competitive landscape of plastic pipe manufacturing, Hebei Yowin machinery Technology Co., Ltd. has established itself as a leading wholesaler of advanced pvc pipe manufacturing machine solutions. A critical component that ensures the quality and precision of our PVC pipes is the calibration cooling system, which plays a pivotal role in shaping and solidifying the pipes after extrusion. This article delves into the technical details, operational benefits, and quality assurance measures of our calibration cooling systems, highlighting how they enhance the efficiency and reliability of PVC pipe production.

 

PVC Pipe Production Machine Calibration Cooling System

 

The Significance of Calibration Cooling System in PVC Pipe Production Machine

 

The calibration cooling system is a cornerstone of Hebei Yowin machinery Technology Co., Ltd.’s pvc pipe production machine offerings. In the PVC pipe manufacturing process, after the raw material is extruded into a pipe shape, it must be rapidly cooled and shaped to maintain dimensional accuracy and structural integrity. Our calibration cooling systems use a combination of vacuum pressure and water cooling to precisely control the pipe’s outer diameter and wall thickness. This is essential for producing high-quality PVC pipes that meet industry standards for pressure resistance and durability, making our plastic pipe making machine solutions ideal for various applications.

 

Bahan mentah & formulasi

PVC resin powder & CaCo3, Lubricant; Stabilizers; Pigments; Antioxidants

Kapasiti cair

250 - 350kg/h

(bergantung kepada dimensi paip dan bahan rujukan)

Ketinggian tengah:

1m

Gambar produk akhir

 

 

How Calibration Cooling System Enhances the Efficiency of Plastic Pipe Making Machine

 

Hebei Yowin machinery Technology Co., Ltd.’s calibration cooling systems significantly enhance the efficiency of our plastic pipe making machine models. The system’s design allows for rapid and uniform cooling of the extruded PVC pipe, reducing the production cycle time and increasing overall output. The precise temperature control minimizes warping or deformation, reducing the need for rework and material waste. Additionally, the automated operation of the cooling system integrates seamlessly with the rest of the pvc pipe manufacturing machine line, enabling continuous production with minimal manual intervention.

 

Tidak.

Nama

Foto mesin

Spesifikasi teknikal

1

Penghantar skru

 

 

Kapasiti:>300kg/j

Kapasiti penghantaran dinilai: 500-1000kg/j

Kuasa motor: 2.2KW

Motor penolak: 0.75kw

Diameter paip: φ102mm

Bahan mentah sentuh dibuat oleh keluli tahan karat

2

SJZ65/132 conical twin-screw extruder

 

 

 

skru

tong

Memandu motor

Sistem pemakanan

Sistem vakum

skru:

Diameter conical 65/ 132 mm for PVC drainpipe and water supply pipe.

Bahan skru: 38CrMoAl

Surface treatment: Nitriding processing, thickness: 0.4 ~ 0,6mm, Polishing

Ketegaran:(HV)740-940

Surface roughness: Ra≤0.8um

Rotating speed (counter rotating): 1-34.7 rpm/min

tong:

Diameter kon 65/132

Inner processing: nitrided with thickness: 0.4~ 0.7mm

Ketegaran:(HV)940-1100

Inner surface roughness: Ra≤1.6um

Heating zones: 4

Heating mode: Cast alumina + stainless steel covering

Kuasa pemanasan: 22kw

Cooling mode: Air fans: 3 Sets

Memandu motor:

Kuasa motor: 37KW

Jenis motor = AC

Sistem pemakanan:

Gravity and screw dosing feeding system

Dengan corong keluli tahan karat

Sistem pemakanan dos:

Motor: 0.75KW

Lengan suapan dengan penyejukan air bulat

Sistem penyahlembapan vakum:

Pam vakum: 1 set

Darjah vakum = 0 ~ 0.075 Mpa

Penyesuai: (Bahagian Interflow):

Material: #40steel Chrome plated, inner convergent flow type

Kaedah sambungan dengan die: blok pengapit + bolt

Sensor cair tekanan dan termokopel

Pembekal bahagian elektrik utama :

Penyongsang: ABB

Penghubung: Schneider

Relay: Omron

Pengawal suhu: Omron

Sistem perlindungan diri:

   Perlindungan lebih arus motor

   Lebih tekanan pelindung skru.

3

acuan

 

 

Including calibration sleeve

Bahan:

Dibuat oleh 40Cr.

Permukaan dalam digilap

Spesifikasi diameter:

Ф(20、25、32、40、50、63、75、90、110)mm

Pemanasan:

QTY. zon pemanasan:10

Kuasa pemanasan:26KW

4

Vacuum calibration  tank

 

Sistem vakum

Sistem semburan air

Sistem bergerak

Dimensi:

Length: 5600mm

Pam vakum:

Power: 3KW

Pam air:

Power: 4 KW

Pelarasan tiga arah:

Ke hadapan dan ke belakang bergerak: 0.75 KW motor

Julat: ±400mm

Atas dan bawah: kiri dan kanan dilaraskan secara manual

Julat: Up and Down: ±50mm

Ke kiri dan ke kanan bergerak: ±50mm

Bahan tangki: Keluli tahan karat 

Tank cover material: Duralumin 

Meterai: adopt silica gel anti-friction panel and Q235 galvanized panel

Inner pipe support: Nylon wheel

Water temperature and level control: automatic control system by electric and stainless steel floating ball

Tolok vakum:0.03-0.06Mpa

Spraying nozzle: ABS

5

Angkat 

 

Three claws Haul-off

Sistem kawalan bebas

Haul off unit (2 claws).

Panjang cakar: 1300mm

Haul-off speed: 1-10m/min

Power:1.1KW×2

Pneumatic clamping: adopt anti-friction rubber block

Bahagian elektrik:

Inverter: Hitachi or ABB

Bahagian elektrik voltan rendah: LG atau Schneider

Pengesanan panjang: pengekod 

6

Pemotong

 

Peranti mengumpul sisa;

Sistem kawalan bebas

 

Pemotong 

Integrasi dipasang dalam sistem monobloc (haul-off dan cut off).

Kiraan panjang: pengekod  

Gergaji pemotong: aloi keluli, khusus untuk memotong paip U-PVC.

Dilengkapi dengan blok pengapit getah untuk pemotongan yang tepat.

Motor power: 1.5KW

Equipped with a closed dust-collector

  Dengan peranti mengumpul sekerap

  Kemungkinan operasi manual

7

Penumpuk

 

Menyahcas: Pneumatik

Panjang: 5,000mm

Dengan skru untuk melaraskan julat ketinggian: 0 ~ 180mm

 

Key Features of Calibration Cooling System in PVC Pipe Production Machine 

 

Our pvc pipe production machine products feature calibration cooling systems with distinct advantages:

 

  • Vacuum Calibration: Utilizes vacuum pressure to hold the pipe against the calibration sleeve, ensuring precise outer diameter control.
  • Water Cooling System: Circulates cool water around the pipe to solidify the PVC material quickly and uniformly.
  • Adjustable Parameters: Allows operators to fine-tune vacuum pressure, water temperature, and flow rate for different pipe sizes and specifications.
  • Durable Construction:Made with corrosion-resistant materials to withstand prolonged exposure to water and maintain performance over time.

 

Hebei Yowin machinery Technology Co., Ltd.’s Engineering Excellence in Plastic Pipe Making Machine

 

As a leading wholesaler, we prioritize precision engineering in our calibration cooling systems for pvc pipe manufacturing machine setups:

 

  1. System Design: Our cooling systems are designed to integrate seamlessly with the extrusion and cutting components of the production line.
  2. Material Selection: High-quality stainless steel and durable plastics are used to construct the cooling tanks and pipes, ensuring resistance to corrosion and wear.
  3. Testing Procedures: Each cooling system undergoes rigorous testing to ensure optimal cooling efficiency and temperature control.
  4. Customization Options:We offer customizable cooling solutions to meet the specific needs of different PVC pipe production requirements.

 

PVC Pipe Production Machine FAQS 

 

Why is a calibration cooling system important for PVC pipe production machines? 

 

A calibration cooling system is crucial for pvc pipe production machines as it ensures the extruded PVC pipes cool and solidify uniformly, maintaining precise dimensions and structural strength. Hebei Yowin machinery Technology Co., Ltd.’s systems use vacuum and water cooling to prevent warping, ensuring the pipes meet quality standards for various applications, from water supply to construction.

 

How does the cooling system improve the efficiency of plastic pipe making machines? 

 

The cooling system in our plastic pipe making machines accelerates the solidification process, reducing production time and increasing output. By rapidly and evenly cooling the pipes, it minimizes defects and rework, allowing for continuous operation and higher productivity. This efficiency is essential for meeting large-scale production demands.

 

What materials are used in the construction of the calibration cooling system of PVC pipe manufacturing machine?

 

Hebei Yowin machinery Technology Co., Ltd. uses high-quality materials such as stainless steel and corrosion-resistant plastics in the calibration cooling systems of our pvc pipe manufacturing machine models. These materials withstand prolonged exposure to water and chemicals, ensuring the system’s durability and long-term performance.

 

Can the calibration cooling system be customized for different PVC pipe manufacturing machine sizes?

 

Yes, our team can customize the calibration cooling system for pvc pipe production machine setups to accommodate different pipe sizes. We adjust the calibration sleeve dimensions, vacuum pressure, and water flow rates to ensure optimal cooling for pipes ranging from small to large diameters.

 

How do we ensure safe international shipping of PVC pipe production machines?

 

For international shipping of pvc pipe production machines, we use sturdy, custom packaging to protect the cooling system and other components during transit. Hebei Yowin machinery Technology Co., Ltd. partners with reliable shipping carriers and provides ocean bills of lading for smooth customs clearance, ensuring the equipment arrives in perfect condition for installation.



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