PVC Pipe Production Machine Calibration Cooling System
In the competitive landscape of plastic pipe manufacturing, Hebei Yowin machinery Technology Co., Ltd. has established itself as a leading wholesaler of advanced pvc pipe manufacturing machine solutions. A critical component that ensures the quality and precision of our PVC pipes is the calibration cooling system, which plays a pivotal role in shaping and solidifying the pipes after extrusion. This article delves into the technical details, operational benefits, and quality assurance measures of our calibration cooling systems, highlighting how they enhance the efficiency and reliability of PVC pipe production.
The Significance of Calibration Cooling System in PVC Pipe Production Machine
The calibration cooling system is a cornerstone of Hebei Yowin machinery Technology Co., Ltd.’s pvc pipe production machine offerings. In the PVC pipe manufacturing process, after the raw material is extruded into a pipe shape, it must be rapidly cooled and shaped to maintain dimensional accuracy and structural integrity. Our calibration cooling systems use a combination of vacuum pressure and water cooling to precisely control the pipe’s outer diameter and wall thickness. This is essential for producing high-quality PVC pipes that meet industry standards for pressure resistance and durability, making our plastic pipe making machine solutions ideal for various applications.
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Materia prima y formulación |
PVC resin powder & CaCo3, Lubricant; Stabilizers; Pigments; Antioxidants |
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Capacidad de fusión |
250 - 350kg/h (dependiendo de la dimensión de la tubería y del material de referencia) |
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Altura central: |
1 metro |
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Imagen del producto final |
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How Calibration Cooling System Enhances the Efficiency of Plastic Pipe Making Machine
Hebei Yowin machinery Technology Co., Ltd.’s calibration cooling systems significantly enhance the efficiency of our plastic pipe making machine models. The system’s design allows for rapid and uniform cooling of the extruded PVC pipe, reducing the production cycle time and increasing overall output. The precise temperature control minimizes warping or deformation, reducing the need for rework and material waste. Additionally, the automated operation of the cooling system integrates seamlessly with the rest of the pvc pipe manufacturing machine line, enabling continuous production with minimal manual intervention.
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No. |
Nombre |
Foto de la máquina |
Especificaciones técnicas |
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1 |
Transportador de tornillo |
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Capacidad:>300 kg/h |
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Capacidad de transmisión nominal: 500-1000 kg/h Potencia del motor: 2,2 kW Motor de empuje: 0,75 kW Diámetro de la tubería: φ102mm Las materias primas táctiles están hechas de acero inoxidable. |
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2 |
SJZ65/132 conical twin-screw extruder
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Tornillo Barril Motor de accionamiento Sistema de alimentación Sistema de vacío |
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Tornillo: Diameter conical 65/ 132 mm for PVC drainpipe and water supply pipe. Material del tornillo: 38CrMoAl Surface treatment: Nitriding processing, thickness: 0.4 ~ 0,6mm, Polishing Rigidez: (HV) 740-940 Surface roughness: Ra≤0.8um Rotating speed (counter rotating): 1-34.7 rpm/min Barril: Diámetro cónico 65/132 Inner processing: nitrided with thickness: 0.4~ 0.7mm Rigidez: (HV) 940-1100 Inner surface roughness: Ra≤1.6um Heating zones: 4 Heating mode: Cast alumina + stainless steel covering Potencia de calentamiento: 22 kW Cooling mode: Air fans: 3 Sets Motor de accionamiento: Potencia del motor: 37KW Tipo de motor = CA Sistema de alimentación: Gravity and screw dosing feeding system Con tolva de acero inoxidable Sistema de alimentación dosificadora: Motor: 0.75KW Manguito de alimentación con refrigeración por agua circular Sistema de deshumidificación por vacío: Bomba de vacío: 1 juego Grado de vacío = 0 ~ 0,075 Mpa Adaptador: (Sección de interflujo): Material: #40steel Chrome plated, inner convergent flow type Método de conexión con matriz: bloque de sujeción + perno Sensor de presión de fusión y termopar Proveedor principal de componentes eléctricos : Inversores: ABB Contratista: Schneider Relé: Omron Controlador de temperatura: Omron Sistema de autoprotección: Protección contra sobrecorriente del motor Protector de tornillo contra sobrepresión. |
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3 |
Moho
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Including calibration sleeve |
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Material: Fabricado con 40Cr. Superficie interior pulida Especificaciones del diámetro: Ф(20、25、32、40、50、63、75、90、110)mm Calefacción: Cantidad de zonas de calentamiento: 10 Potencia de calentamiento:26 kW |
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4 |
Vacuum calibration tank |
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Sistema de vacío Sistema de pulverización de agua Sistema móvil |
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Dimensiones: Length: 5600mm Bomba de vacío: Power: 3KW Bomba de agua: Power: 4 KW Ajuste en tres direcciones: Adelante y atrás emocionante: 0.75 KW motor Rango: ±400mm Arriba y abajo: izquierda y derecha ajustadas manualmente Rango: Up and Down: ±50mm Hacia la izquierda y hacia la derecha emocionante: ±50mm Material del tanque: Acero inoxidable Tank cover material: Duralumin Sello: adopt silica gel anti-friction panel and Q235 galvanized panel Inner pipe support: Nylon wheel Water temperature and level control: automatic control system by electric and stainless steel floating ball Manómetro de vacío:0,03-0,06 MPa Spraying nozzle:ABS |
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5 |
Arrastre |
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Three claws Haul-off Sistema de control independiente |
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Haul off unit (2 claws). Longitud de la garra: 1300 mm Haul-off speed: 1-10m/min Power:1.1KW×2 Pneumatic clamping: adopt anti-friction rubber block Parte eléctrica: Inverter: Hitachi or ABB Piezas eléctricas de baja tensión: LG o Schneider Detección de longitud: codificador |
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6 |
Cortador |
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Dispositivo recolector de chatarra; Sistema de control independiente
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Cortador Integración instalada en sistema monobloque (arrastre y corte). Recuento de longitud: codificador Sierra de corte: aleación de acero, específica para el corte de tubo U-PVC. Equipado con bloque de sujeción de goma para un corte preciso. Motor power: 1.5KW Equipped with a closed dust-collector Con dispositivo recolector de chatarra Posibilidad de operación manual |
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7 |
Apilador |
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Descarga: Neumática |
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Longitud:5.000 mm Con tornillos para ajustar el rango de altura.: 0 ~ 180 mm |
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Key Features of Calibration Cooling System in PVC Pipe Production Machine
Our pvc pipe production machine products feature calibration cooling systems with distinct advantages:
- Vacuum Calibration: Utilizes vacuum pressure to hold the pipe against the calibration sleeve, ensuring precise outer diameter control.
- Water Cooling System: Circulates cool water around the pipe to solidify the PVC material quickly and uniformly.
- Adjustable Parameters: Allows operators to fine-tune vacuum pressure, water temperature, and flow rate for different pipe sizes and specifications.
- Durable Construction:Made with corrosion-resistant materials to withstand prolonged exposure to water and maintain performance over time.
Hebei Yowin machinery Technology Co., Ltd.’s Engineering Excellence in Plastic Pipe Making Machine
As a leading wholesaler, we prioritize precision engineering in our calibration cooling systems for pvc pipe manufacturing machine setups:
- System Design: Our cooling systems are designed to integrate seamlessly with the extrusion and cutting components of the production line.
- Material Selection: High-quality stainless steel and durable plastics are used to construct the cooling tanks and pipes, ensuring resistance to corrosion and wear.
- Testing Procedures: Each cooling system undergoes rigorous testing to ensure optimal cooling efficiency and temperature control.
- Customization Options:We offer customizable cooling solutions to meet the specific needs of different PVC pipe production requirements.
PVC Pipe Production Machine FAQS
Why is a calibration cooling system important for PVC pipe production machines?
A calibration cooling system is crucial for pvc pipe production machines as it ensures the extruded PVC pipes cool and solidify uniformly, maintaining precise dimensions and structural strength. Hebei Yowin machinery Technology Co., Ltd.’s systems use vacuum and water cooling to prevent warping, ensuring the pipes meet quality standards for various applications, from water supply to construction.
How does the cooling system improve the efficiency of plastic pipe making machines?
The cooling system in our plastic pipe making machines accelerates the solidification process, reducing production time and increasing output. By rapidly and evenly cooling the pipes, it minimizes defects and rework, allowing for continuous operation and higher productivity. This efficiency is essential for meeting large-scale production demands.
What materials are used in the construction of the calibration cooling system of PVC pipe manufacturing machine?
Hebei Yowin machinery Technology Co., Ltd. uses high-quality materials such as stainless steel and corrosion-resistant plastics in the calibration cooling systems of our pvc pipe manufacturing machine models. These materials withstand prolonged exposure to water and chemicals, ensuring the system’s durability and long-term performance.
Can the calibration cooling system be customized for different PVC pipe manufacturing machine sizes?
Yes, our team can customize the calibration cooling system for pvc pipe production machine setups to accommodate different pipe sizes. We adjust the calibration sleeve dimensions, vacuum pressure, and water flow rates to ensure optimal cooling for pipes ranging from small to large diameters.
How do we ensure safe international shipping of PVC pipe production machines?
For international shipping of pvc pipe production machines, we use sturdy, custom packaging to protect the cooling system and other components during transit. Hebei Yowin machinery Technology Co., Ltd. partners with reliable shipping carriers and provides ocean bills of lading for smooth customs clearance, ensuring the equipment arrives in perfect condition for installation.