PVC Pipe Production Machine Calibration Cooling System
In the competitive landscape of plastic pipe manufacturing, Hebei Yowin machinery Technology Co., Ltd. has established itself as a leading wholesaler of advanced pvc pipe manufacturing machine solutions. A critical component that ensures the quality and precision of our PVC pipes is the calibration cooling system, which plays a pivotal role in shaping and solidifying the pipes after extrusion. This article delves into the technical details, operational benefits, and quality assurance measures of our calibration cooling systems, highlighting how they enhance the efficiency and reliability of PVC pipe production.
The Significance of Calibration Cooling System in PVC Pipe Production Machine
The calibration cooling system is a cornerstone of Hebei Yowin machinery Technology Co., Ltd.’s pvc pipe production machine offerings. In the PVC pipe manufacturing process, after the raw material is extruded into a pipe shape, it must be rapidly cooled and shaped to maintain dimensional accuracy and structural integrity. Our calibration cooling systems use a combination of vacuum pressure and water cooling to precisely control the pipe’s outer diameter and wall thickness. This is essential for producing high-quality PVC pipes that meet industry standards for pressure resistance and durability, making our plastic pipe making machine solutions ideal for various applications.
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Nyersanyag és összetétel |
PVC resin powder & CaCo3, Lubricant; Stabilizers; Pigments; Antioxidants |
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Olvadási kapacitás |
250 - 350kg/h (a cső méretétől és a referenciaanyagtól függően) |
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Középső magasság: |
1 m |
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Kép a végtermékről |
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How Calibration Cooling System Enhances the Efficiency of Plastic Pipe Making Machine
Hebei Yowin machinery Technology Co., Ltd.’s calibration cooling systems significantly enhance the efficiency of our plastic pipe making machine models. The system’s design allows for rapid and uniform cooling of the extruded PVC pipe, reducing the production cycle time and increasing overall output. The precise temperature control minimizes warping or deformation, reducing the need for rework and material waste. Additionally, the automated operation of the cooling system integrates seamlessly with the rest of the pvc pipe manufacturing machine line, enabling continuous production with minimal manual intervention.
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Nem. |
Név |
Fénykép a gépről |
Műszaki előírások |
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1 |
Csavaros szállítószalag |
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Kapacitás: >300kg/h |
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Névleges átviteli teljesítmény: 500-1000kg/h Motor teljesítmény: 2,2 kW Toló motor: 0,75 kW Cső átmérője: φ102mm Az érintéses alapanyagok rozsdamentes acélból készülnek |
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2 |
SJZ65/132 conical twin-screw extruder
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Csavar Hordó Meghajtó motor Etetési rendszer Vákuumos rendszer |
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Csavar: Diameter conical 65/ 132 mm for PVC drainpipe and water supply pipe. Csavar anyaga: 38CrMoAl Surface treatment: Nitriding processing, thickness: 0.4 ~ 0,6mm, Polishing Merevség: (HV) 740-940 Surface roughness: Ra≤0.8um Rotating speed (counter rotating): 1-34.7 rpm/min Hordó: Átmérő kúpos 65/132 Inner processing: nitrided with thickness: 0.4~ 0.7mm Merevség: (HV) 940-1100 Inner surface roughness: Ra≤1.6um Heating zones: 4 Heating mode: Cast alumina + stainless steel covering Fűtési teljesítmény: 22kw Cooling mode: Air fans: 3 Sets Meghajtó motor: Motor teljesítmény: 37KW Motor típusa = AC Etetési rendszer: Gravity and screw dosing feeding system Rozsdamentes acél garattal Adagoló etetőrendszer: Motor: 0.75KW Etetőhüvely körkörös vízhűtéssel Vákuumos párátlanító rendszer: Vákuumszivattyú: 1 szett Vákuumfok = 0 ~ 0,075 Mpa Adapter: (Interflow szakasz): Material: #40steel Chrome plated, inner convergent flow type Csatlakoztatás módja szerszámmal: szorítóblokk + csavar Nyomásolvadék-érzékelő és hőelem Fő elektromos alkatrészek szállítója : Inverterek: ABB Kontaktor: Schneider Relé: Omron Hőmérséklet szabályozó: Omron Önvédelmi rendszer: A motor túláram elleni védelme A csavar túlnyomás elleni védelme. |
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3 |
Forma
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Including calibration sleeve |
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Anyag: 40Cr gyártmány. Polírozott belső felület Átmérő specifikáció: Ф(20、25、32、40、50、63、75、90、110)mm Fűtés: MENNY. fűtési zóna: 10 Fűtési teljesítmény:26 kW |
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4 |
Vacuum calibration tank |
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Vákuumos rendszer Vízpermetező rendszer Mozgó rendszer |
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Méretek: Length: 5600mm Vákuum szivattyú: Power: 3KW Vízpumpa: Power: 4 KW Három irányú beállítás: Előre és hátra mozgó: 0.75 KW motor Hatótávolság: ±400mm Fel és le: bal és jobb kézi állítás Hatótávolság: Up and Down: ±50mm Balra és Jobbra mozgó: ±50mm A tartály anyaga: Rozsdamentes acél Tank cover material: Dúralumínium Pecsét: adopt silica gel anti-friction panel and Q235 galvanized panel Inner pipe support: Nylon wheel Water temperature and level control: automatic control system by electric and stainless steel floating ball Légritkításmérő:0,03-0,06 MPa Spraying nozzle: ABS |
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5 |
Visszavonul |
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Three claws Haul-off Független vezérlőrendszer |
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Haul off unit (2 claws). Karom hossza: 1300 mm Haul-off speed: 1-10m/min Power:1.1KW×2 Pneumatic clamping: adopt anti-friction rubber block Elektromos rész: Inverter: Hitachi or ABB Kisfeszültségű elektromos alkatrészek: LG vagy Schneider Hossz érzékelés: kódoló |
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6 |
Vágó |
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Hulladékgyűjtő készülék; Független vezérlőrendszer
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Vágó Monoblokk rendszerbe telepített integráció (leszállítás és levágás). Hosszszámláló: kódoló Vágófűrész: acélötvözet, kifejezetten U-PVC csövek vágására. Gumi szorítóblokkokkal felszerelve a pontos vágás érdekében. Motor power: 1.5KW Equipped with a closed dust-collector Hulladékgyűjtő berendezéssel Kézi működtetés lehetősége |
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7 |
Stacker |
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Kisütés: Pneumatikus |
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Hossz: 5000mm Csavarokkal a magassági tartomány beállításához: 0 ~ 180 mm |
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Key Features of Calibration Cooling System in PVC Pipe Production Machine
Our pvc pipe production machine products feature calibration cooling systems with distinct advantages:
- Vacuum Calibration: Utilizes vacuum pressure to hold the pipe against the calibration sleeve, ensuring precise outer diameter control.
- Water Cooling System: Circulates cool water around the pipe to solidify the PVC material quickly and uniformly.
- Adjustable Parameters: Allows operators to fine-tune vacuum pressure, water temperature, and flow rate for different pipe sizes and specifications.
- Durable Construction:Made with corrosion-resistant materials to withstand prolonged exposure to water and maintain performance over time.
Hebei Yowin machinery Technology Co., Ltd.’s Engineering Excellence in Plastic Pipe Making Machine
As a leading wholesaler, we prioritize precision engineering in our calibration cooling systems for pvc pipe manufacturing machine setups:
- System Design: Our cooling systems are designed to integrate seamlessly with the extrusion and cutting components of the production line.
- Material Selection: High-quality stainless steel and durable plastics are used to construct the cooling tanks and pipes, ensuring resistance to corrosion and wear.
- Testing Procedures: Each cooling system undergoes rigorous testing to ensure optimal cooling efficiency and temperature control.
- Customization Options:We offer customizable cooling solutions to meet the specific needs of different PVC pipe production requirements.
PVC Pipe Production Machine FAQS
Why is a calibration cooling system important for PVC pipe production machines?
A calibration cooling system is crucial for pvc pipe production machines as it ensures the extruded PVC pipes cool and solidify uniformly, maintaining precise dimensions and structural strength. Hebei Yowin machinery Technology Co., Ltd.’s systems use vacuum and water cooling to prevent warping, ensuring the pipes meet quality standards for various applications, from water supply to construction.
How does the cooling system improve the efficiency of plastic pipe making machines?
The cooling system in our plastic pipe making machines accelerates the solidification process, reducing production time and increasing output. By rapidly and evenly cooling the pipes, it minimizes defects and rework, allowing for continuous operation and higher productivity. This efficiency is essential for meeting large-scale production demands.
What materials are used in the construction of the calibration cooling system of PVC pipe manufacturing machine?
Hebei Yowin machinery Technology Co., Ltd. uses high-quality materials such as stainless steel and corrosion-resistant plastics in the calibration cooling systems of our pvc pipe manufacturing machine models. These materials withstand prolonged exposure to water and chemicals, ensuring the system’s durability and long-term performance.
Can the calibration cooling system be customized for different PVC pipe manufacturing machine sizes?
Yes, our team can customize the calibration cooling system for pvc pipe production machine setups to accommodate different pipe sizes. We adjust the calibration sleeve dimensions, vacuum pressure, and water flow rates to ensure optimal cooling for pipes ranging from small to large diameters.
How do we ensure safe international shipping of PVC pipe production machines?
For international shipping of pvc pipe production machines, we use sturdy, custom packaging to protect the cooling system and other components during transit. Hebei Yowin machinery Technology Co., Ltd. partners with reliable shipping carriers and provides ocean bills of lading for smooth customs clearance, ensuring the equipment arrives in perfect condition for installation.