PVC Pipe Production Machine Calibration Cooling System

PVC Pipe Production Machine Calibration Cooling System

ke . 07, 2025

In the competitive landscape of plastic pipe manufacturing, Hebei Yowin machinery Technology Co., Ltd. has established itself as a leading wholesaler of advanced pvc pipe manufacturing machine solutions. A critical component that ensures the quality and precision of our PVC pipes is the calibration cooling system, which plays a pivotal role in shaping and solidifying the pipes after extrusion. This article delves into the technical details, operational benefits, and quality assurance measures of our calibration cooling systems, highlighting how they enhance the efficiency and reliability of PVC pipe production.

 

PVC Pipe Production Machine Calibration Cooling System

 

The Significance of Calibration Cooling System in PVC Pipe Production Machine

 

The calibration cooling system is a cornerstone of Hebei Yowin machinery Technology Co., Ltd.’s pvc pipe production machine offerings. In the PVC pipe manufacturing process, after the raw material is extruded into a pipe shape, it must be rapidly cooled and shaped to maintain dimensional accuracy and structural integrity. Our calibration cooling systems use a combination of vacuum pressure and water cooling to precisely control the pipe’s outer diameter and wall thickness. This is essential for producing high-quality PVC pipes that meet industry standards for pressure resistance and durability, making our plastic pipe making machine solutions ideal for various applications.

 

Raaka-aine ja koostumus

PVC resin powder & CaCo3, Lubricant; Stabilizers; Pigments; Antioxidants

Sulatuskapasiteetti

250 - 350kg/h

(riippuen putken koosta ja vertailumateriaalista)

Keskikorkeus:

1 m

Kuva lopputuotteesta

 

 

How Calibration Cooling System Enhances the Efficiency of Plastic Pipe Making Machine

 

Hebei Yowin machinery Technology Co., Ltd.’s calibration cooling systems significantly enhance the efficiency of our plastic pipe making machine models. The system’s design allows for rapid and uniform cooling of the extruded PVC pipe, reducing the production cycle time and increasing overall output. The precise temperature control minimizes warping or deformation, reducing the need for rework and material waste. Additionally, the automated operation of the cooling system integrates seamlessly with the rest of the pvc pipe manufacturing machine line, enabling continuous production with minimal manual intervention.

 

Ei.

Nimi

Kuva koneesta

Tekniset tiedot

1

Ruuvikuljetin

 

 

Kapasiteetti: >300kg/h

Nimellinen siirtokapasiteetti: 500-1000kg/h

Moottorin teho: 2,2 kW

Työntömoottori: 0,75 kW

Putken halkaisija: φ102mm

Kosketusraaka-aineet on valmistettu ruostumattomasta teräksestä

2

SJZ65/132 conical twin-screw extruder

 

 

 

Ruuvi

Tynnyri

Ajomoottori

Ruokintajärjestelmä

Tyhjiöjärjestelmä

Ruuvi:

Diameter conical 65/ 132 mm for PVC drainpipe and water supply pipe.

Ruuvin materiaali: 38CrMoAl

Surface treatment: Nitriding processing, thickness: 0.4 ~ 0,6mm, Polishing

Jäykkyys: (HV) 740-940

Surface roughness: Ra≤0.8um

Rotating speed (counter rotating): 1-34.7 rpm/min

Tynnyri:

Halkaisija kartiomainen 65/132

Inner processing: nitrided with thickness: 0.4~ 0.7mm

Jäykkyys: (HV) 940-1100

Inner surface roughness: Ra≤1.6um

Heating zones: 4

Heating mode: Cast alumina + stainless steel covering

Lämmitysteho: 22kw

Cooling mode: Air fans: 3 Sets

Ajomoottori:

Moottorin teho: 37KW

Moottorityyppi = AC

Ruokintajärjestelmä:

Gravity and screw dosing feeding system

Ruostumattomasta teräksestä valmistettu suppilo

Annostelu ruokintajärjestelmä:

Moottori: 0.75KW

Syöttöholkki pyöreällä vesijäähdytyksellä

Kosteudenpoistojärjestelmä:

Tyhjiöpumppu: 1 sarja

Tyhjiöaste = 0 ~ 0,075 Mpa

Sovitin: (Interflow-osio):

Material: #40steel Chrome plated, inner convergent flow type

Liitäntämenetelmä muotilla: kiristyslohko + pultti

Sulapaineanturi ja termopari

Pääasiallinen sähköosien toimittaja :

Invertterit: ABB

Kontaktori: Schneider

Rele: Omron

Lämpötilan säädin: Omron

Itsesuojajärjestelmä:

   Moottorin ylivirtasuoja

   Ruuvin ylipainesuoja.

3

Muotti

 

 

Including calibration sleeve

Materiaali:

Valmistettu 40Cr.

Sisäpinta kiillotettu

Halkaisija spesifikaatio:

Ф(20、25、32、40、50、63、75、90、110)mm

Lämmitys:

Kpl. lämmitysvyöhykkeestä: 10

Lämmitysteho:26 kW

4

Vacuum calibration  tank

 

Tyhjiöjärjestelmä

Vesisuihkujärjestelmä

Liikkuva järjestelmä

Mitat:

Length: 5600mm

Tyhjiöpumppu:

Power: 3KW

Vesipumppu:

Power: 4 KW

Kolmen suunnan säätö:

Eteen ja taaksepäin liikkuvat: 0.75 KW motor

Alue: ±400mm

Ylös ja alas: vasen ja oikea manuaalisesti säädetty

Alue: Up and Down: ±50mm

Vasemmalle ja oikealle liikkuvat: ±50mm

Säiliön materiaali: Ruostumaton teräs 

Tank cover material: Duralumiini 

Tiiviste: adopt silica gel anti-friction panel and Q235 galvanized panel

Inner pipe support: Nylon wheel

Water temperature and level control: automatic control system by electric and stainless steel floating ball

Tyhjiömittari:0,03-0,06 Mpa

Spraying nozzle: ABS

5

Veto pois 

 

Three claws Haul-off

Itsenäinen ohjausjärjestelmä

Haul off unit (2 claws).

Kynsien pituus: 1300 mm

Haul-off speed: 1-10m/min

Power:1.1KW×2

Pneumatic clamping: adopt anti-friction rubber block

Sähköinen osa:

Inverter: Hitachi or ABB

Pienjännitesähköosat: LG tai Schneider

Pituuden tunnistus: enkooderi 

6

Leikkuri

 

Romun keräyslaitteet;

Itsenäinen ohjausjärjestelmä

 

Leikkuri 

Integrointi asennettuna monoblokkijärjestelmään (haul-off ja cut off).

Pituusmäärä: enkooderi  

Leikkausaha: terässeos, erityisesti U-PVC-putkien leikkaamiseen.

Varustettu kumisella kiristyslohkolla tarkkaa leikkaamista varten.

Motor power: 1.5KW

Equipped with a closed dust-collector

  Romunkeräyslaitteella

  Mahdollisuus manuaaliseen käyttöön

7

Pinoaja

 

Purkaus: Pneumaattinen

Pituus: 5000mm

Ruuveilla korkeuden säätämiseksi: 0 ~ 180 mm

 

Key Features of Calibration Cooling System in PVC Pipe Production Machine 

 

Our pvc pipe production machine products feature calibration cooling systems with distinct advantages:

 

  • Vacuum Calibration: Utilizes vacuum pressure to hold the pipe against the calibration sleeve, ensuring precise outer diameter control.
  • Water Cooling System: Circulates cool water around the pipe to solidify the PVC material quickly and uniformly.
  • Adjustable Parameters: Allows operators to fine-tune vacuum pressure, water temperature, and flow rate for different pipe sizes and specifications.
  • Durable Construction:Made with corrosion-resistant materials to withstand prolonged exposure to water and maintain performance over time.

 

Hebei Yowin machinery Technology Co., Ltd.’s Engineering Excellence in Plastic Pipe Making Machine

 

As a leading wholesaler, we prioritize precision engineering in our calibration cooling systems for pvc pipe manufacturing machine setups:

 

  1. System Design: Our cooling systems are designed to integrate seamlessly with the extrusion and cutting components of the production line.
  2. Material Selection: High-quality stainless steel and durable plastics are used to construct the cooling tanks and pipes, ensuring resistance to corrosion and wear.
  3. Testing Procedures: Each cooling system undergoes rigorous testing to ensure optimal cooling efficiency and temperature control.
  4. Customization Options:We offer customizable cooling solutions to meet the specific needs of different PVC pipe production requirements.

 

PVC Pipe Production Machine FAQS 

 

Why is a calibration cooling system important for PVC pipe production machines? 

 

A calibration cooling system is crucial for pvc pipe production machines as it ensures the extruded PVC pipes cool and solidify uniformly, maintaining precise dimensions and structural strength. Hebei Yowin machinery Technology Co., Ltd.’s systems use vacuum and water cooling to prevent warping, ensuring the pipes meet quality standards for various applications, from water supply to construction.

 

How does the cooling system improve the efficiency of plastic pipe making machines? 

 

The cooling system in our plastic pipe making machines accelerates the solidification process, reducing production time and increasing output. By rapidly and evenly cooling the pipes, it minimizes defects and rework, allowing for continuous operation and higher productivity. This efficiency is essential for meeting large-scale production demands.

 

What materials are used in the construction of the calibration cooling system of PVC pipe manufacturing machine?

 

Hebei Yowin machinery Technology Co., Ltd. uses high-quality materials such as stainless steel and corrosion-resistant plastics in the calibration cooling systems of our pvc pipe manufacturing machine models. These materials withstand prolonged exposure to water and chemicals, ensuring the system’s durability and long-term performance.

 

Can the calibration cooling system be customized for different PVC pipe manufacturing machine sizes?

 

Yes, our team can customize the calibration cooling system for pvc pipe production machine setups to accommodate different pipe sizes. We adjust the calibration sleeve dimensions, vacuum pressure, and water flow rates to ensure optimal cooling for pipes ranging from small to large diameters.

 

How do we ensure safe international shipping of PVC pipe production machines?

 

For international shipping of pvc pipe production machines, we use sturdy, custom packaging to protect the cooling system and other components during transit. Hebei Yowin machinery Technology Co., Ltd. partners with reliable shipping carriers and provides ocean bills of lading for smooth customs clearance, ensuring the equipment arrives in perfect condition for installation.



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