In the competitive landscape of plastic pipe manufacturing, Hebei Yowin machinery Technology Co., Ltd. has established itself as a leading wholesaler of advanced pvc pipe manufacturing machine solutions. A critical component that ensures the quality and precision of our PVC pipes is the calibration cooling system, which plays a pivotal role in shaping and solidifying the pipes after extrusion. This article delves into the technical details, operational benefits, and quality assurance measures of our calibration cooling systems, highlighting how they enhance the efficiency and reliability of PVC pipe production.
The calibration cooling system is a cornerstone of Hebei Yowin machinery Technology Co., Ltd.’s pvc pipe production machine offerings. In the PVC pipe manufacturing process, after the raw material is extruded into a pipe shape, it must be rapidly cooled and shaped to maintain dimensional accuracy and structural integrity. Our calibration cooling systems use a combination of vacuum pressure and water cooling to precisely control the pipe’s outer diameter and wall thickness. This is essential for producing high-quality PVC pipes that meet industry standards for pressure resistance and durability, making our plastic pipe making machine solutions ideal for various applications.
Raaka-aine ja koostumus |
PVC resin powder & CaCo3, Lubricant; Stabilizers; Pigments; Antioxidants |
Sulatuskapasiteetti |
250 - 350kg/h (riippuen putken koosta ja vertailumateriaalista) |
Keskikorkeus: |
1 m |
Kuva lopputuotteesta |
|
Hebei Yowin machinery Technology Co., Ltd.’s calibration cooling systems significantly enhance the efficiency of our plastic pipe making machine models. The system’s design allows for rapid and uniform cooling of the extruded PVC pipe, reducing the production cycle time and increasing overall output. The precise temperature control minimizes warping or deformation, reducing the need for rework and material waste. Additionally, the automated operation of the cooling system integrates seamlessly with the rest of the pvc pipe manufacturing machine line, enabling continuous production with minimal manual intervention.
Ei. |
Nimi |
Kuva koneesta |
Tekniset tiedot |
1 |
Ruuvikuljetin |
|
Kapasiteetti: >300kg/h |
Nimellinen siirtokapasiteetti: 500-1000kg/h Moottorin teho: 2,2 kW Työntömoottori: 0,75 kW Putken halkaisija: φ102mm Kosketusraaka-aineet on valmistettu ruostumattomasta teräksestä |
|||
2 |
SJZ65/132 conical twin-screw extruder
|
|
Ruuvi Tynnyri Ajomoottori Ruokintajärjestelmä Tyhjiöjärjestelmä |
Ruuvi: Diameter conical 65/ 132 mm for PVC drainpipe and water supply pipe. Ruuvin materiaali: 38CrMoAl Surface treatment: Nitriding processing, thickness: 0.4 ~ 0,6mm, Polishing Jäykkyys: (HV) 740-940 Surface roughness: Ra≤0.8um Rotating speed (counter rotating): 1-34.7 rpm/min Tynnyri: Halkaisija kartiomainen 65/132 Inner processing: nitrided with thickness: 0.4~ 0.7mm Jäykkyys: (HV) 940-1100 Inner surface roughness: Ra≤1.6um Heating zones: 4 Heating mode: Cast alumina + stainless steel covering Lämmitysteho: 22kw Cooling mode: Air fans: 3 Sets Ajomoottori: Moottorin teho: 37KW Moottorityyppi = AC Ruokintajärjestelmä: Gravity and screw dosing feeding system Ruostumattomasta teräksestä valmistettu suppilo Annostelu ruokintajärjestelmä: Moottori: 0.75KW Syöttöholkki pyöreällä vesijäähdytyksellä Kosteudenpoistojärjestelmä: Tyhjiöpumppu: 1 sarja Tyhjiöaste = 0 ~ 0,075 Mpa Sovitin: (Interflow-osio): Material: #40steel Chrome plated, inner convergent flow type Liitäntämenetelmä muotilla: kiristyslohko + pultti Sulapaineanturi ja termopari Pääasiallinen sähköosien toimittaja : Invertterit: ABB Kontaktori: Schneider Rele: Omron Lämpötilan säädin: Omron Itsesuojajärjestelmä: Moottorin ylivirtasuoja Ruuvin ylipainesuoja. |
|||
3 |
Muotti
|
|
Including calibration sleeve |
Materiaali: Valmistettu 40Cr. Sisäpinta kiillotettu Halkaisija spesifikaatio: Ф(20、25、32、40、50、63、75、90、110)mm Lämmitys: Kpl. lämmitysvyöhykkeestä: 10 Lämmitysteho:26 kW |
|||
4 |
Vacuum calibration tank |
|
Tyhjiöjärjestelmä Vesisuihkujärjestelmä Liikkuva järjestelmä |
Mitat: Length: 5600mm Tyhjiöpumppu: Power: 3KW Vesipumppu: Power: 4 KW Kolmen suunnan säätö: Eteen ja taaksepäin liikkuvat: 0.75 KW motor Alue: ±400mm Ylös ja alas: vasen ja oikea manuaalisesti säädetty Alue: Up and Down: ±50mm Vasemmalle ja oikealle liikkuvat: ±50mm Säiliön materiaali: Ruostumaton teräs Tank cover material: Duralumiini Tiiviste: adopt silica gel anti-friction panel and Q235 galvanized panel Inner pipe support: Nylon wheel Water temperature and level control: automatic control system by electric and stainless steel floating ball Tyhjiömittari:0,03-0,06 Mpa Spraying nozzle: ABS |
|||
5 |
Veto pois |
|
Three claws Haul-off Itsenäinen ohjausjärjestelmä |
Haul off unit (2 claws). Kynsien pituus: 1300 mm Haul-off speed: 1-10m/min Power:1.1KW×2 Pneumatic clamping: adopt anti-friction rubber block Sähköinen osa: Inverter: Hitachi or ABB Pienjännitesähköosat: LG tai Schneider Pituuden tunnistus: enkooderi |
|||
6 |
Leikkuri |
|
Romun keräyslaitteet; Itsenäinen ohjausjärjestelmä
|
Leikkuri Integrointi asennettuna monoblokkijärjestelmään (haul-off ja cut off). Pituusmäärä: enkooderi Leikkausaha: terässeos, erityisesti U-PVC-putkien leikkaamiseen. Varustettu kumisella kiristyslohkolla tarkkaa leikkaamista varten. Motor power: 1.5KW Equipped with a closed dust-collector Romunkeräyslaitteella Mahdollisuus manuaaliseen käyttöön |
|||
7 |
Pinoaja |
|
Purkaus: Pneumaattinen |
Pituus: 5000mm Ruuveilla korkeuden säätämiseksi: 0 ~ 180 mm |
Our pvc pipe production machine products feature calibration cooling systems with distinct advantages:
As a leading wholesaler, we prioritize precision engineering in our calibration cooling systems for pvc pipe manufacturing machine setups:
A calibration cooling system is crucial for pvc pipe production machines as it ensures the extruded PVC pipes cool and solidify uniformly, maintaining precise dimensions and structural strength. Hebei Yowin machinery Technology Co., Ltd.’s systems use vacuum and water cooling to prevent warping, ensuring the pipes meet quality standards for various applications, from water supply to construction.
The cooling system in our plastic pipe making machines accelerates the solidification process, reducing production time and increasing output. By rapidly and evenly cooling the pipes, it minimizes defects and rework, allowing for continuous operation and higher productivity. This efficiency is essential for meeting large-scale production demands.
Hebei Yowin machinery Technology Co., Ltd. uses high-quality materials such as stainless steel and corrosion-resistant plastics in the calibration cooling systems of our pvc pipe manufacturing machine models. These materials withstand prolonged exposure to water and chemicals, ensuring the system’s durability and long-term performance.
Yes, our team can customize the calibration cooling system for pvc pipe production machine setups to accommodate different pipe sizes. We adjust the calibration sleeve dimensions, vacuum pressure, and water flow rates to ensure optimal cooling for pipes ranging from small to large diameters.
For international shipping of pvc pipe production machines, we use sturdy, custom packaging to protect the cooling system and other components during transit. Hebei Yowin machinery Technology Co., Ltd. partners with reliable shipping carriers and provides ocean bills of lading for smooth customs clearance, ensuring the equipment arrives in perfect condition for installation.