PVC Pipe Production Machine Calibration Cooling System

PVC Pipe Production Machine Calibration Cooling System

수 . 07, 2025

In the competitive landscape of plastic pipe manufacturing, Hebei Yowin machinery Technology Co., Ltd. has established itself as a leading wholesaler of advanced pvc pipe manufacturing machine solutions. A critical component that ensures the quality and precision of our PVC pipes is the calibration cooling system, which plays a pivotal role in shaping and solidifying the pipes after extrusion. This article delves into the technical details, operational benefits, and quality assurance measures of our calibration cooling systems, highlighting how they enhance the efficiency and reliability of PVC pipe production.

 

PVC Pipe Production Machine Calibration Cooling System

 

The Significance of Calibration Cooling System in PVC Pipe Production Machine

 

The calibration cooling system is a cornerstone of Hebei Yowin machinery Technology Co., Ltd.’s pvc pipe production machine offerings. In the PVC pipe manufacturing process, after the raw material is extruded into a pipe shape, it must be rapidly cooled and shaped to maintain dimensional accuracy and structural integrity. Our calibration cooling systems use a combination of vacuum pressure and water cooling to precisely control the pipe’s outer diameter and wall thickness. This is essential for producing high-quality PVC pipes that meet industry standards for pressure resistance and durability, making our plastic pipe making machine solutions ideal for various applications.

 

원료 및 제형

PVC resin powder & CaCo3, Lubricant; Stabilizers; Pigments; Antioxidants

용융 용량

250 - 350kg/h

(파이프 치수 및 참고 자료에 따라 다름)

중앙 높이:

1분

최종제품 사진

 

 

How Calibration Cooling System Enhances the Efficiency of Plastic Pipe Making Machine

 

Hebei Yowin machinery Technology Co., Ltd.’s calibration cooling systems significantly enhance the efficiency of our plastic pipe making machine models. The system’s design allows for rapid and uniform cooling of the extruded PVC pipe, reducing the production cycle time and increasing overall output. The precise temperature control minimizes warping or deformation, reducing the need for rework and material waste. Additionally, the automated operation of the cooling system integrates seamlessly with the rest of the pvc pipe manufacturing machine line, enabling continuous production with minimal manual intervention.

 

아니요.

이름

기계 사진

기술 사양

1

스크류 컨베이어

 

 

용량:>300kg/h

정격 변속 용량: 500-1000kg/h

모터 파워: 2.2KW

푸셔 모터: 0.75kw

파이프 직경: φ102mm

터치원료는 스테인리스 스틸로 제작되었습니다.

2

SJZ65/132 conical twin-screw extruder

 

 

 

나사

구동 모터

급식 시스템

진공 시스템

나사:

Diameter conical 65/ 132 mm for PVC drainpipe and water supply pipe.

나사 재질 : 38CrMoAl

Surface treatment: Nitriding processing, thickness: 0.4 ~ 0,6mm, Polishing

강성 : (HV)740-940

Surface roughness: Ra≤0.8um

Rotating speed (counter rotating): 1-34.7 rpm/min

:

직경 원뿔형 65/132

Inner processing: nitrided with thickness: 0.4~ 0.7mm

강성 : (HV)940-1100

Inner surface roughness: Ra≤1.6um

Heating zones: 4

Heating mode: Cast alumina + stainless steel covering

가열 전력: 22kw

Cooling mode: Air fans: 3 Sets

구동 모터:

모터 파워: 37KW

모터의 종류 = AC

급식 시스템:

Gravity and screw dosing feeding system

스테인레스 스틸 호퍼 포함

투여 공급 시스템:

모터: 0.75KW

원형 수냉식 피딩 슬리브

진공 제습 시스템:

진공펌프 : 1세트

진공도 = 0 ~ 0.075 Mpa

어댑터: (인터플로우 섹션):

Material: #40steel Chrome plated, inner convergent flow type

다이와의 연결 방법 : 클램핑 블록 + 볼트

압력 용융 센서 및 열전대

주요 전기부품 공급업체 :

인버터: ABB

연락처: 슈나이더

릴레이 : 오므론

온도 조절기: Omron

자기 보호 시스템:

   모터 과전류 보호

   나사의 과압 보호.

3

곰팡이

 

 

Including calibration sleeve

재료:

40Cr로 제작되었습니다.

내부 표면 광택 처리

직경 사양:

Ф(20、25、32、40、50、63、75、90、110)mm

난방:

난방 구역 수량:10

가열 전력:26KW

4

Vacuum calibration  tank

 

진공 시스템

물 분사 시스템

이동 시스템

치수:

Length: 5600mm

진공 펌프:

Power: 3KW

물 펌프:

Power: 4 KW

3방향 조정:

앞으로 그리고 뒤로 움직이는: 0.75 KW motor

범위: ±400mm

위아래로: 좌우 수동 조절

범위: Up and Down: ±50mm

왼쪽과 오른쪽 움직이는: ±50mm

탱크 소재: 스테인리스 스틸 

Tank cover material: 듀랄루민 

밀봉하다: adopt silica gel anti-friction panel and Q235 galvanized panel

Inner pipe support: Nylon wheel

Water temperature and level control: automatic control system by electric and stainless steel floating ball

진공 게이지:0.03-0.06메가파

Spraying nozzle: ABS

5

끌어내다 

 

Three claws Haul-off

독립 제어 시스템

Haul off unit (2 claws).

클로 길이: 1300mm

Haul-off speed: 1-10m/min

Power:1.1KW×2

Pneumatic clamping: adopt anti-friction rubber block

전기 부분:

Inverter: Hitachi or ABB

저전압 전기부품 : LG 또는 슈나이더

길이 감지: 인코더 

6

커터

 

폐기물 수거 장치;

독립 제어 시스템

 

커터 

모노블록 시스템(홀오프 및 컷오프)에 통합 설치됨

길이 카운트: 인코더  

절단 톱: 강철 합금, U-PVC 파이프 절단에 특화됨.

정확한 절단을 위해 고무 클램핑 블록이 장착되어 있습니다.

Motor power: 1.5KW

Equipped with a closed dust-collector

  스크랩 수거 장치 포함

  수동 조작 가능

7

스태커

 

배출: 공압

길이: 5,000mm

높이 범위를 조정하기 위한 나사 포함: 0 ~ 180mm

 

Key Features of Calibration Cooling System in PVC Pipe Production Machine 

 

Our pvc pipe production machine products feature calibration cooling systems with distinct advantages:

 

  • Vacuum Calibration: Utilizes vacuum pressure to hold the pipe against the calibration sleeve, ensuring precise outer diameter control.
  • Water Cooling System: Circulates cool water around the pipe to solidify the PVC material quickly and uniformly.
  • Adjustable Parameters: Allows operators to fine-tune vacuum pressure, water temperature, and flow rate for different pipe sizes and specifications.
  • Durable Construction:Made with corrosion-resistant materials to withstand prolonged exposure to water and maintain performance over time.

 

Hebei Yowin machinery Technology Co., Ltd.’s Engineering Excellence in Plastic Pipe Making Machine

 

As a leading wholesaler, we prioritize precision engineering in our calibration cooling systems for pvc pipe manufacturing machine setups:

 

  1. System Design: Our cooling systems are designed to integrate seamlessly with the extrusion and cutting components of the production line.
  2. Material Selection: High-quality stainless steel and durable plastics are used to construct the cooling tanks and pipes, ensuring resistance to corrosion and wear.
  3. Testing Procedures: Each cooling system undergoes rigorous testing to ensure optimal cooling efficiency and temperature control.
  4. Customization Options:We offer customizable cooling solutions to meet the specific needs of different PVC pipe production requirements.

 

PVC Pipe Production Machine FAQS 

 

Why is a calibration cooling system important for PVC pipe production machines? 

 

A calibration cooling system is crucial for pvc pipe production machines as it ensures the extruded PVC pipes cool and solidify uniformly, maintaining precise dimensions and structural strength. Hebei Yowin machinery Technology Co., Ltd.’s systems use vacuum and water cooling to prevent warping, ensuring the pipes meet quality standards for various applications, from water supply to construction.

 

How does the cooling system improve the efficiency of plastic pipe making machines? 

 

The cooling system in our plastic pipe making machines accelerates the solidification process, reducing production time and increasing output. By rapidly and evenly cooling the pipes, it minimizes defects and rework, allowing for continuous operation and higher productivity. This efficiency is essential for meeting large-scale production demands.

 

What materials are used in the construction of the calibration cooling system of PVC pipe manufacturing machine?

 

Hebei Yowin machinery Technology Co., Ltd. uses high-quality materials such as stainless steel and corrosion-resistant plastics in the calibration cooling systems of our pvc pipe manufacturing machine models. These materials withstand prolonged exposure to water and chemicals, ensuring the system’s durability and long-term performance.

 

Can the calibration cooling system be customized for different PVC pipe manufacturing machine sizes?

 

Yes, our team can customize the calibration cooling system for pvc pipe production machine setups to accommodate different pipe sizes. We adjust the calibration sleeve dimensions, vacuum pressure, and water flow rates to ensure optimal cooling for pipes ranging from small to large diameters.

 

How do we ensure safe international shipping of PVC pipe production machines?

 

For international shipping of pvc pipe production machines, we use sturdy, custom packaging to protect the cooling system and other components during transit. Hebei Yowin machinery Technology Co., Ltd. partners with reliable shipping carriers and provides ocean bills of lading for smooth customs clearance, ensuring the equipment arrives in perfect condition for installation.



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