In the competitive landscape of plastic pipe manufacturing, Hebei Yowin machinery Technology Co., Ltd. has established itself as a leading wholesaler of advanced pvc pipe manufacturing machine solutions. A critical component that ensures the quality and precision of our PVC pipes is the calibration cooling system, which plays a pivotal role in shaping and solidifying the pipes after extrusion. This article delves into the technical details, operational benefits, and quality assurance measures of our calibration cooling systems, highlighting how they enhance the efficiency and reliability of PVC pipe production.
The calibration cooling system is a cornerstone of Hebei Yowin machinery Technology Co., Ltd.’s pvc pipe production machine offerings. In the PVC pipe manufacturing process, after the raw material is extruded into a pipe shape, it must be rapidly cooled and shaped to maintain dimensional accuracy and structural integrity. Our calibration cooling systems use a combination of vacuum pressure and water cooling to precisely control the pipe’s outer diameter and wall thickness. This is essential for producing high-quality PVC pipes that meet industry standards for pressure resistance and durability, making our plastic pipe making machine solutions ideal for various applications.
원료 및 제형 |
PVC resin powder & CaCo3, Lubricant; Stabilizers; Pigments; Antioxidants |
용융 용량 |
250 - 350kg/h (파이프 치수 및 참고 자료에 따라 다름) |
중앙 높이: |
1분 |
최종제품 사진 |
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Hebei Yowin machinery Technology Co., Ltd.’s calibration cooling systems significantly enhance the efficiency of our plastic pipe making machine models. The system’s design allows for rapid and uniform cooling of the extruded PVC pipe, reducing the production cycle time and increasing overall output. The precise temperature control minimizes warping or deformation, reducing the need for rework and material waste. Additionally, the automated operation of the cooling system integrates seamlessly with the rest of the pvc pipe manufacturing machine line, enabling continuous production with minimal manual intervention.
아니요. |
이름 |
기계 사진 |
기술 사양 |
1 |
스크류 컨베이어 |
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용량:>300kg/h |
정격 변속 용량: 500-1000kg/h 모터 파워: 2.2KW 푸셔 모터: 0.75kw 파이프 직경: φ102mm 터치원료는 스테인리스 스틸로 제작되었습니다. |
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2 |
SJZ65/132 conical twin-screw extruder
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나사 통 구동 모터 급식 시스템 진공 시스템 |
나사: Diameter conical 65/ 132 mm for PVC drainpipe and water supply pipe. 나사 재질 : 38CrMoAl Surface treatment: Nitriding processing, thickness: 0.4 ~ 0,6mm, Polishing 강성 : (HV)740-940 Surface roughness: Ra≤0.8um Rotating speed (counter rotating): 1-34.7 rpm/min 통: 직경 원뿔형 65/132 Inner processing: nitrided with thickness: 0.4~ 0.7mm 강성 : (HV)940-1100 Inner surface roughness: Ra≤1.6um Heating zones: 4 Heating mode: Cast alumina + stainless steel covering 가열 전력: 22kw Cooling mode: Air fans: 3 Sets 구동 모터: 모터 파워: 37KW 모터의 종류 = AC 급식 시스템: Gravity and screw dosing feeding system 스테인레스 스틸 호퍼 포함 투여 공급 시스템: 모터: 0.75KW 원형 수냉식 피딩 슬리브 진공 제습 시스템: 진공펌프 : 1세트 진공도 = 0 ~ 0.075 Mpa 어댑터: (인터플로우 섹션): Material: #40steel Chrome plated, inner convergent flow type 다이와의 연결 방법 : 클램핑 블록 + 볼트 압력 용융 센서 및 열전대 주요 전기부품 공급업체 : 인버터: ABB 연락처: 슈나이더 릴레이 : 오므론 온도 조절기: Omron 자기 보호 시스템: 모터 과전류 보호 나사의 과압 보호. |
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3 |
곰팡이
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Including calibration sleeve |
재료: 40Cr로 제작되었습니다. 내부 표면 광택 처리 직경 사양: Ф(20、25、32、40、50、63、75、90、110)mm 난방: 난방 구역 수량:10 가열 전력:26KW |
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4 |
Vacuum calibration tank |
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진공 시스템 물 분사 시스템 이동 시스템 |
치수: Length: 5600mm 진공 펌프: Power: 3KW 물 펌프: Power: 4 KW 3방향 조정: 앞으로 그리고 뒤로 움직이는: 0.75 KW motor 범위: ±400mm 위아래로: 좌우 수동 조절 범위: Up and Down: ±50mm 왼쪽과 오른쪽 움직이는: ±50mm 탱크 소재: 스테인리스 스틸 Tank cover material: 듀랄루민 밀봉하다: adopt silica gel anti-friction panel and Q235 galvanized panel Inner pipe support: Nylon wheel Water temperature and level control: automatic control system by electric and stainless steel floating ball 진공 게이지:0.03-0.06메가파 Spraying nozzle: ABS |
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5 |
끌어내다 |
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Three claws Haul-off 독립 제어 시스템 |
Haul off unit (2 claws). 클로 길이: 1300mm Haul-off speed: 1-10m/min Power:1.1KW×2 Pneumatic clamping: adopt anti-friction rubber block 전기 부분: Inverter: Hitachi or ABB 저전압 전기부품 : LG 또는 슈나이더 길이 감지: 인코더 |
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6 |
커터 |
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폐기물 수거 장치; 독립 제어 시스템
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커터 모노블록 시스템(홀오프 및 컷오프)에 통합 설치됨 길이 카운트: 인코더 절단 톱: 강철 합금, U-PVC 파이프 절단에 특화됨. 정확한 절단을 위해 고무 클램핑 블록이 장착되어 있습니다. Motor power: 1.5KW Equipped with a closed dust-collector 스크랩 수거 장치 포함 수동 조작 가능 |
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7 |
스태커 |
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배출: 공압 |
길이: 5,000mm 높이 범위를 조정하기 위한 나사 포함: 0 ~ 180mm |
Our pvc pipe production machine products feature calibration cooling systems with distinct advantages:
As a leading wholesaler, we prioritize precision engineering in our calibration cooling systems for pvc pipe manufacturing machine setups:
A calibration cooling system is crucial for pvc pipe production machines as it ensures the extruded PVC pipes cool and solidify uniformly, maintaining precise dimensions and structural strength. Hebei Yowin machinery Technology Co., Ltd.’s systems use vacuum and water cooling to prevent warping, ensuring the pipes meet quality standards for various applications, from water supply to construction.
The cooling system in our plastic pipe making machines accelerates the solidification process, reducing production time and increasing output. By rapidly and evenly cooling the pipes, it minimizes defects and rework, allowing for continuous operation and higher productivity. This efficiency is essential for meeting large-scale production demands.
Hebei Yowin machinery Technology Co., Ltd. uses high-quality materials such as stainless steel and corrosion-resistant plastics in the calibration cooling systems of our pvc pipe manufacturing machine models. These materials withstand prolonged exposure to water and chemicals, ensuring the system’s durability and long-term performance.
Yes, our team can customize the calibration cooling system for pvc pipe production machine setups to accommodate different pipe sizes. We adjust the calibration sleeve dimensions, vacuum pressure, and water flow rates to ensure optimal cooling for pipes ranging from small to large diameters.
For international shipping of pvc pipe production machines, we use sturdy, custom packaging to protect the cooling system and other components during transit. Hebei Yowin machinery Technology Co., Ltd. partners with reliable shipping carriers and provides ocean bills of lading for smooth customs clearance, ensuring the equipment arrives in perfect condition for installation.