In the competitive landscape of plastic pipe manufacturing, Hebei Yowin machinery Technology Co., Ltd. has established itself as a leading wholesaler of advanced pvc pipe manufacturing machine solutions. A critical component that ensures the quality and precision of our PVC pipes is the calibration cooling system, which plays a pivotal role in shaping and solidifying the pipes after extrusion. This article delves into the technical details, operational benefits, and quality assurance measures of our calibration cooling systems, highlighting how they enhance the efficiency and reliability of PVC pipe production.
The calibration cooling system is a cornerstone of Hebei Yowin machinery Technology Co., Ltd.’s pvc pipe production machine offerings. In the PVC pipe manufacturing process, after the raw material is extruded into a pipe shape, it must be rapidly cooled and shaped to maintain dimensional accuracy and structural integrity. Our calibration cooling systems use a combination of vacuum pressure and water cooling to precisely control the pipe’s outer diameter and wall thickness. This is essential for producing high-quality PVC pipes that meet industry standards for pressure resistance and durability, making our plastic pipe making machine solutions ideal for various applications.
Rohstoffe & Rezeptur |
PVC resin powder & CaCo3, Lubricant; Stabilizers; Pigments; Antioxidants |
Schmelzleistung |
250 - 350kg/h (abhängig von Rohrdimension und Referenzmaterial) |
Mittelhöhe: |
1 m |
Bild des Endprodukts |
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Hebei Yowin machinery Technology Co., Ltd.’s calibration cooling systems significantly enhance the efficiency of our plastic pipe making machine models. The system’s design allows for rapid and uniform cooling of the extruded PVC pipe, reducing the production cycle time and increasing overall output. The precise temperature control minimizes warping or deformation, reducing the need for rework and material waste. Additionally, the automated operation of the cooling system integrates seamlessly with the rest of the pvc pipe manufacturing machine line, enabling continuous production with minimal manual intervention.
NEIN. |
Name |
Foto der Maschine |
Technische Daten |
1 |
Schneckenförderer |
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Kapazität:>300kg/h |
Nennübertragungskapazität: 500-1000kg/h Motorleistung: 2,2 kW Schubmotor: 0,75 kW Rohrdurchmesser: φ102mm Die Touch-Rohmaterialien bestehen aus Edelstahl |
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2 |
SJZ65/132 conical twin-screw extruder
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Schrauben Fass Antriebsmotor Fütterungssystem Vakuumsystem |
Schrauben: Diameter conical 65/ 132 mm for PVC drainpipe and water supply pipe. Material der Schraube: 38CrMoAl Surface treatment: Nitriding processing, thickness: 0.4 ~ 0,6mm, Polishing Steifigkeit: (HV) 740-940 Surface roughness: Ra≤0.8um Rotating speed (counter rotating): 1-34.7 rpm/min Fass: Durchmesser konisch 65/132 Inner processing: nitrided with thickness: 0.4~ 0.7mm Steifigkeit: (HV) 940-1100 Inner surface roughness: Ra≤1.6um Heating zones: 4 Heating mode: Cast alumina + stainless steel covering Heizleistung: 22 kW Cooling mode: Air fans: 3 Sets Antriebsmotor: Motorleistung: 37KW Motortyp = AC Fütterungssystem: Gravity and screw dosing feeding system Mit Edelstahltrichter Dosiersystem: Motor: 0.75KW Zuführhülse mit zirkulärer Wasserkühlung Vakuum-Entfeuchtungssystem: Vakuumpumpe: 1 Satz Vakuumgrad = 0 ~ 0,075 MPa Adapter: (Zwischenflussabschnitt): Material: #40steel Chrome plated, inner convergent flow type Verbindungsmethode mit Matrize: Klemmblock + Bolzen Druckschmelzsensor und Thermoelement Hauptlieferant für elektrische Teile : Inverter: ABB Schütz: Schneider Relais: Omron Temperaturregler: Omron Selbstschutzsystem: Überstromschutz des Motors Überdruckschutz der Schraube. |
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3 |
Schimmel
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Including calibration sleeve |
Material: Hergestellt von 40Cr. Innenfläche poliert Durchmesserspezifikation: Ф(20、25、32、40、50、63、75、90、110)mm Heizung: Anzahl der Heizzonen: 10 Heizleistung:26KW |
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4 |
Vacuum calibration tank |
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Vakuumsystem Wassersprühsystem Bewegungssystem |
Abmessungen: Length: 5600mm Vakuumpumpe: Power: 3KW Wasserpumpe: Power: 4 KW Drei-Richtungs-Einstellung: Vorwärts und Rückwärts Umzug: 0.75 KW motor Reichweite: ±400mm Auf und ab: links und rechts manuell eingestellt Reichweite: Up and Down: ±50mm Links und rechts Umzug: ±50mm Tankmaterial: Edelstahl Tank cover material: Duralumin Siegel: adopt silica gel anti-friction panel and Q235 galvanized panel Inner pipe support: Nylon wheel Water temperature and level control: automatic control system by electric and stainless steel floating ball Vakuummeter:0,03–0,06 MPa Spraying nozzle: ABS |
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5 |
Abziehen |
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Three claws Haul-off Unabhängiges Kontrollsystem |
Haul off unit (2 claws). Klauenlänge: 1300mm Haul-off speed: 1-10m/min Power:1.1KW×2 Pneumatic clamping: adopt anti-friction rubber block Elektrischer Teil: Inverter: Hitachi or ABB Elektrische Niederspannungsteile: LG oder Schneider Längenerkennung: Encoder |
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6 |
Cutter |
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Schrottsammelvorrichtung; Unabhängiges Kontrollsystem
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Cutter Integration in Monoblocksystem eingebaut (Abzug und Abtrennung). Längenzählung: Encoder Trennsäge: Stahllegierung, speziell zum Schneiden von U-PVC-Rohren. Ausgestattet mit einem Gummiklemmblock für präzises Schneiden. Motor power: 1.5KW Equipped with a closed dust-collector Mit Schrottauffangvorrichtung Möglichkeit der manuellen Bedienung |
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7 |
Stapler |
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Entladung: Pneumatisch |
Länge: 5.000 mm Mit Schrauben zur Höhenverstellung: 0 ~ 180 mm |
Our pvc pipe production machine products feature calibration cooling systems with distinct advantages:
As a leading wholesaler, we prioritize precision engineering in our calibration cooling systems for pvc pipe manufacturing machine setups:
A calibration cooling system is crucial for pvc pipe production machines as it ensures the extruded PVC pipes cool and solidify uniformly, maintaining precise dimensions and structural strength. Hebei Yowin machinery Technology Co., Ltd.’s systems use vacuum and water cooling to prevent warping, ensuring the pipes meet quality standards for various applications, from water supply to construction.
The cooling system in our plastic pipe making machines accelerates the solidification process, reducing production time and increasing output. By rapidly and evenly cooling the pipes, it minimizes defects and rework, allowing for continuous operation and higher productivity. This efficiency is essential for meeting large-scale production demands.
Hebei Yowin machinery Technology Co., Ltd. uses high-quality materials such as stainless steel and corrosion-resistant plastics in the calibration cooling systems of our pvc pipe manufacturing machine models. These materials withstand prolonged exposure to water and chemicals, ensuring the system’s durability and long-term performance.
Yes, our team can customize the calibration cooling system for pvc pipe production machine setups to accommodate different pipe sizes. We adjust the calibration sleeve dimensions, vacuum pressure, and water flow rates to ensure optimal cooling for pipes ranging from small to large diameters.
For international shipping of pvc pipe production machines, we use sturdy, custom packaging to protect the cooling system and other components during transit. Hebei Yowin machinery Technology Co., Ltd. partners with reliable shipping carriers and provides ocean bills of lading for smooth customs clearance, ensuring the equipment arrives in perfect condition for installation.