PVC Pipe Production Machine Calibration Cooling System
In the competitive landscape of plastic pipe manufacturing, Hebei Yowin machinery Technology Co., Ltd. has established itself as a leading wholesaler of advanced pvc pipe manufacturing machine solutions. A critical component that ensures the quality and precision of our PVC pipes is the calibration cooling system, which plays a pivotal role in shaping and solidifying the pipes after extrusion. This article delves into the technical details, operational benefits, and quality assurance measures of our calibration cooling systems, highlighting how they enhance the efficiency and reliability of PVC pipe production.
The Significance of Calibration Cooling System in PVC Pipe Production Machine
The calibration cooling system is a cornerstone of Hebei Yowin machinery Technology Co., Ltd.’s pvc pipe production machine offerings. In the PVC pipe manufacturing process, after the raw material is extruded into a pipe shape, it must be rapidly cooled and shaped to maintain dimensional accuracy and structural integrity. Our calibration cooling systems use a combination of vacuum pressure and water cooling to precisely control the pipe’s outer diameter and wall thickness. This is essential for producing high-quality PVC pipes that meet industry standards for pressure resistance and durability, making our plastic pipe making machine solutions ideal for various applications.
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Matéria-prima e formulação |
PVC resin powder & CaCo3, Lubricant; Stabilizers; Pigments; Antioxidants |
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Capacidade de fusão |
250 - 350kg/h (dependendo da dimensão do tubo e do material de referência) |
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Altura central: |
1m |
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Imagem do produto final |
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How Calibration Cooling System Enhances the Efficiency of Plastic Pipe Making Machine
Hebei Yowin machinery Technology Co., Ltd.’s calibration cooling systems significantly enhance the efficiency of our plastic pipe making machine models. The system’s design allows for rapid and uniform cooling of the extruded PVC pipe, reducing the production cycle time and increasing overall output. The precise temperature control minimizes warping or deformation, reducing the need for rework and material waste. Additionally, the automated operation of the cooling system integrates seamlessly with the rest of the pvc pipe manufacturing machine line, enabling continuous production with minimal manual intervention.
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Foto da máquina |
Especificações técnicas |
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Transportador helicoidal |
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Capacidade:>300kg/h |
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Capacidade de transmissão nominal: 500-1000 kg/h Potência do motor: 2,2 kW Motor empurrador: 0,75 kW Diâmetro do tubo: φ102mm As matérias-primas do Touch são feitas de aço inoxidável |
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SJZ65/132 conical twin-screw extruder
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Parafuso Barril Motor de acionamento Sistema de alimentação Sistema de vácuo |
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Parafuso: Diameter conical 65/ 132 mm for PVC drainpipe and water supply pipe. Material do parafuso: 38CrMoAl Surface treatment: Nitriding processing, thickness: 0.4 ~ 0,6mm, Polishing Rigidez:（HV）740-940 Surface roughness: Ra≤0.8um Rotating speed (counter rotating): 1-34.7 rpm/min Barril: Diâmetro cônico 65/132 Inner processing: nitrided with thickness: 0.4~ 0.7mm Rigidez:（HV）940-1100 Inner surface roughness: Ra≤1.6um Heating zones: 4 Heating mode: Cast alumina + stainless steel covering Potência de aquecimento: 22 kW Cooling mode: Air fans: 3 Sets Motor de acionamento: Potência do motor: 37KW Tipo de motor = CA Sistema de alimentação: Gravity and screw dosing feeding system Com funil de aço inoxidável Sistema de dosagem de alimentação: Motor: 0.75KW Manga de alimentação com resfriamento circular de água Sistema de desumidificação a vácuo: Bomba de vácuo: 1 conjunto Grau de vácuo = 0 ~ 0,075 Mpa Adaptador: (Seção Interflow): Material: #40steel Chrome plated, inner convergent flow type Método de conexão com matriz: bloco de fixação + parafuso Sensor de fusão por pressão e termopar Fornecedor principal de peças elétricas : Inversores: ABB Contato: Schneider Relé: Omron Controlador de temperatura: Omron Sistema de autoproteção: Proteção contra sobrecorrente do motor Proteção contra sobrepressão do parafuso. |
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Mofo
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Including calibration sleeve |
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Material: Feito por 40Cr. Superfície interna polida Especificação de diâmetro: Ф(20、25、32、40、50、63、75、90、110)mm Aquecimento: QTD. de zona de aquecimento:10 Potência de aquecimento:26 kW |
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Vacuum calibration tank |
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Sistema de vácuo Sistema de pulverização de água Sistema de movimentação |
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Dimensões: Length: 5600mm Bomba de vácuo: Power: 3KW Bomba de água: Power: 4 KW Ajuste em três direções: Para frente e para trás em movimento: 0.75 KW motor Faixa: ±400mm Para cima e para baixo: esquerda e direita ajustadas manualmente Faixa: Up and Down: ±50mm Para a esquerda e para a direita em movimento: ±50mm Material do tanque: Aço inoxidável Tank cover material: Duralumínio Selo: adopt silica gel anti-friction panel and Q235 galvanized panel Inner pipe support: Nylon wheel Water temperature and level control: automatic control system by electric and stainless steel floating ball Medidor de vácuo:0,03-0,06 Mpa Spraying nozzle: ABS |
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Levar embora |
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Three claws Haul-off Sistema de controle independente |
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Haul off unit (2 claws). Comprimento da garra: 1300 mm Haul-off speed: 1-10m/min Power:1.1KW×2 Pneumatic clamping: adopt anti-friction rubber block Parte elétrica: Inverter: Hitachi or ABB Peças elétricas de baixa tensão: LG ou Schneider Detecção de comprimento: codificador |
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Cortador |
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Dispositivo coletor de sucata; Sistema de controle independente
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Cortador Integração instalada em sistema monobloco (haul-off e cut off). Contagem de comprimento: codificador Serra de corte: liga de aço, específica para corte de tubos U-PVC. Equipado com bloco de fixação de borracha para corte preciso. Motor power: 1.5KW Equipped with a closed dust-collector Com dispositivo de coleta de sucata Possibilidade de operação manual |
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Empilhador |
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Descarga: Pneumática |
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Comprimento: 5.000 mm Com parafusos para ajustar a faixa de altura: 0 ~ 180 mm |
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Key Features of Calibration Cooling System in PVC Pipe Production Machine
Our pvc pipe production machine products feature calibration cooling systems with distinct advantages:
- Vacuum Calibration: Utilizes vacuum pressure to hold the pipe against the calibration sleeve, ensuring precise outer diameter control.
- Water Cooling System: Circulates cool water around the pipe to solidify the PVC material quickly and uniformly.
- Adjustable Parameters: Allows operators to fine-tune vacuum pressure, water temperature, and flow rate for different pipe sizes and specifications.
- Durable Construction:Made with corrosion-resistant materials to withstand prolonged exposure to water and maintain performance over time.
Hebei Yowin machinery Technology Co., Ltd.’s Engineering Excellence in Plastic Pipe Making Machine
As a leading wholesaler, we prioritize precision engineering in our calibration cooling systems for pvc pipe manufacturing machine setups:
- System Design: Our cooling systems are designed to integrate seamlessly with the extrusion and cutting components of the production line.
- Material Selection: High-quality stainless steel and durable plastics are used to construct the cooling tanks and pipes, ensuring resistance to corrosion and wear.
- Testing Procedures: Each cooling system undergoes rigorous testing to ensure optimal cooling efficiency and temperature control.
- Customization Options:We offer customizable cooling solutions to meet the specific needs of different PVC pipe production requirements.
PVC Pipe Production Machine FAQS
Why is a calibration cooling system important for PVC pipe production machines?
A calibration cooling system is crucial for pvc pipe production machines as it ensures the extruded PVC pipes cool and solidify uniformly, maintaining precise dimensions and structural strength. Hebei Yowin machinery Technology Co., Ltd.’s systems use vacuum and water cooling to prevent warping, ensuring the pipes meet quality standards for various applications, from water supply to construction.
How does the cooling system improve the efficiency of plastic pipe making machines?
The cooling system in our plastic pipe making machines accelerates the solidification process, reducing production time and increasing output. By rapidly and evenly cooling the pipes, it minimizes defects and rework, allowing for continuous operation and higher productivity. This efficiency is essential for meeting large-scale production demands.
What materials are used in the construction of the calibration cooling system of PVC pipe manufacturing machine?
Hebei Yowin machinery Technology Co., Ltd. uses high-quality materials such as stainless steel and corrosion-resistant plastics in the calibration cooling systems of our pvc pipe manufacturing machine models. These materials withstand prolonged exposure to water and chemicals, ensuring the system’s durability and long-term performance.
Can the calibration cooling system be customized for different PVC pipe manufacturing machine sizes?
Yes, our team can customize the calibration cooling system for pvc pipe production machine setups to accommodate different pipe sizes. We adjust the calibration sleeve dimensions, vacuum pressure, and water flow rates to ensure optimal cooling for pipes ranging from small to large diameters.
How do we ensure safe international shipping of PVC pipe production machines?
For international shipping of pvc pipe production machines, we use sturdy, custom packaging to protect the cooling system and other components during transit. Hebei Yowin machinery Technology Co., Ltd. partners with reliable shipping carriers and provides ocean bills of lading for smooth customs clearance, ensuring the equipment arrives in perfect condition for installation.