Floor Deck Roll Forming Machine: Revolutionizing Steel Deck Manufacturing

The Floor Deck Roll Forming Machine represents a cutting-edge solution for producing high-quality steel deck profiles used in construction. This comprehensive article explores the machine's technical specifications, operational advantages, and applications, while highlighting the expertise of its manufacturer, HEBEI YOWIN MACHINERY TECHNOLOGY CO.,LTD..

Product Overview

The Floor Deck Roll Forming Machine is designed to efficiently produce steel deck profiles with precise dimensions and consistent quality. This system integrates multiple components to streamline the production process from coil unwinding to final cutting. The machine's advanced control systems and durable construction make it suitable for both small-scale and large-scale manufacturing operations.

Key Components and Working Process

The machine consists of several critical components that work together to ensure seamless production:

• De-coiler: A manual decoiler with a 5-ton bearing capacity, capable of handling coils with a width of 1250mm and diameters ranging from 470-560mm inner diameter to 1500mm outer diameter.
• Main Roll Forming Machine: Features a cast iron memorial archway frame with a gear box, steel welding construction, and 25 roll stations. The shaft diameter is Φ90, with a forming speed of 0-20m/min.
• Hydraulic Cutting System: Utilizes hydraulic cutting with blades made of Cr12 mould steel, ensuring precise cuts with a tolerance of ±1.5mm.
• PLC Control System: Equipped with Delta PLC and a touch screen interface for automated length and quantity measurement, enabling precise control over production parameters.
• Run-out Table: A 3m x 2m passive transmission table for efficient material handling.

Technical Specifications

Operational Advantages

The Floor Deck Roll Forming Machine offers several key advantages that make it a preferred choice for manufacturers:

• High Precision: The machine's advanced control systems and hardened components ensure consistent product quality with minimal dimensional errors.
• Efficiency: With a forming speed of up to 20m/min, the machine significantly reduces production time and increases output.
• Durability: Components like the 40Cr quenched and tempered rollers with hard chromium plating ensure long service life even under heavy use.
• Flexibility: The adjustable feeding system and multiple roll stations allow for customization of deck profiles to meet specific project requirements.
• Automation: The PLC control system enables automated length and quantity measurement, reducing manual intervention and improving accuracy.

Applications and Industry Use Cases

This machine is widely used in various construction and manufacturing sectors, including:

• Building Construction: Producing steel decks for floors and roofs in commercial and residential buildings.
• Infrastructure Projects: Manufacturing deck profiles for bridges, parking structures, and industrial facilities.
• Manufacturing: Supporting the production of steel components for automotive and aerospace industries.
• Renewable Energy: Creating structural components for solar panel installations and wind turbine bases.

Company Background: HEBEI YOWIN MACHINERY TECHNOLOGY CO.,LTD.

As a leading manufacturer in the steel processing equipment industry, HEBEI YOWIN MACHINERY TECHNOLOGY CO.,LTD. has established itself as a reliable provider of high-quality roll forming machines. With a focus on innovation and customer satisfaction, the company combines advanced engineering with robust manufacturing processes to deliver durable and efficient solutions.

According to the National Institute of Standards and Technology (NIST), "Precision manufacturing systems are critical for maintaining quality and efficiency in industrial production. Advanced roll forming technologies like those developed by HEBEI YOWIN contribute to the continuous improvement of manufacturing standards." [1]

Conclusion

The Floor Deck Roll Forming Machine by HEBEI YOWIN MACHINERY TECHNOLOGY CO.,LTD. offers a comprehensive solution for steel deck production, combining advanced technology with reliable performance. Its technical specifications, operational advantages, and wide range of applications make it an essential asset for modern manufacturing operations. As the industry continues to evolve, such innovations play a crucial role in meeting the growing demand for high-quality steel components.

References

[1] National Institute of Standards and Technology (NIST) - https://www.nist.gov/