Storage Rack Roll Forming Machine

Body structure: memorial archway

Forming motor: 18.5kw

Drive method: Chain

Number of forming passes: 18 passes

Roller material: Cr12mov, quenching hardness 58-62 °

Shaft material: 40Cr, quenched and tempered (220-260)

Main shaft diameter: Φ 80mm

Bearing: Harbin Bearing

Forming speed: 0-15m/min (excluding punching and shearing)

Production line speed: approximately 0-8m/min (subject to design)

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Product Description

Drawings

Processes and components

De-coiler with leveling machine	x 1 set
Servo feeding system with punching machine	x 1 set
Feeding system	x 3 set
Quick change roll forming machine	x 1 set
Hydraulic cutting with servo track	x 1 set
Hydraulic station	x 1 set
PLC Control system	x 1 set
Run-out table (3M*2)	x 1 set

Working Process

Technical Parameters

	Decoiler with the leveling Uncoiler: Active feeding, hydraulic tension Capacity: 3T Inner diameter of uncoiler support coil: φ 508mm Support range: φ 470-530mm Steel coil width: ≤ 300mm Outer diameter of steel coil: 1300mm Hydraulic system power of uncoiler: 1.5KW Motor power: 3kw Leveling mechanism structure: two roller pinch, seven roller leveling Leveling roller shaft diameter: approximately φ 52.5mm Leveling roller material: high-quality 40Cr Leveling shaft heat treatment method: surface high-frequency quenching treatment
Servo feeding system with the punching machine Servo feeding: Driven by servo motor, feeding to the punching machine Servo feeder model: NCF-300 Steel coil width: maximum 500mm Feeding power: 5.5kw (Yaskawa) Punch tonnage: JH21-80 Slider stroke: 160 Number of trips: 35-50 times/min Motor power: 15kw (Siemens) Die material: Cr12mov, quenching hardness HRC58-62 Number of molds: 5 sets
	Feeding system It is set at the beginning of the host to help the operator correctly adjust the direction of the inlet board. You can adjust the left and right side by hand wheels, and the number of feed is displayed.
Main roll forming machine Body structure: memorial archway Forming motor: 18.5kw Drive method: Chain Number of forming passes: 18 passes Roller material: Cr12mov, quenching hardness 58-62 ° Shaft material: 40Cr, quenched and tempered (220-260) Main shaft diameter: Φ 80mm Bearing: Harbin Bearing Forming speed: 0-15m/min (excluding punching and shearing) Production line speed: approximately 0-8m/min (subject to design)
	Hydraulic cuttingwith servo track Working mode: servo tracking, hydraulic cutting Number of punching and cutting molds: 5 pairs, with blades of different specifications replaced Mold material: Cr12mov Hydraulic power: 11kw (South China) Servo motor power: 5.5kw
Receiving table 2000mm*2 Simple and powerless (corner steel welding, drum custard)
	PLC Control system 1.Inverter: Anchuan (Japan) 2.PLC: Siemens 3.Computer operating panel: MCGS 4.Coder: Omron/Optical Ocean 5.Voltage; 380V, 50Hz, 3PH (can be according to customer requirements)