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Scaffolding Roll Forming Machine Line

Scaffolding Roll Forming Machine Line

1.Forming machine frame: high-quality section steel aging treatment after welding

2. Forming machine structure: cast iron arch type gearbox transmission

3. Power of main motor of forming machine: 18.5KW (hard tooth surface reducer)

4. Speed of forming machine: 0-25m\min

5. Rollers: 18 channels

6. Shaft material: 40Cr quenched and tempered (HB220-260)

7. Shaft diameter: Φ75mm

8. Rolling thickness: 1.8mm

9. Roller material: Gcr15

10. Roll heat treatment method: quenching treatment (HRC58-62)





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Product Description
 

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Drawings

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Processes and components

5 ton de-coiler with leveling  x1 set
Servo feeding machine   x1 set
125T Punching machine with moulds x1 set
Main roll forming machine x1 set
Servo track cutting  x1 set
Hydraulic station x1 set
PLC Control system x1 set
Run-out table (3M*2)   x1 set

                                      

Working Process

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Technical parameters

 

 

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1.5T decoiler with leveling（2 in1）

Decoiler: electric discharge, hydraulic tensioning

Load-bearing capacity of uncoiler: ≤5T

Inner diameter of uncoiling machine: φ508mm

Rolling range: φ450-φ530mm

Decoiler power: 5.5KW

Hydraulic system power of decoiler: 3KW

Oil pump of hydraulic system of decoiler: vane pump

Solenoid valve of decoiler hydraulic system: Beijing Huade

Uncoiler electrical control system: main electrical components such as frequency converters adopt well-known brands

Servo feeding system with punching machine

  1. Feeder model: NC-400
  2. Servo motor power: 3KW
  3. Servo motor brand: Yaskawa (Japan)
  4. Punch: JH21-125T

  5. Punching die: 1 set (stepping 500x punching times 50=25 meters per minute)

 Read More About scaffolding pipe thread rolling machine
Read More About scaffolding pipe thread rolling machine

  1. Roll forming machine

  2. Forming machine frame: high-quality section steel aging treatment after welding
  3. Guided feed rack form: lateral roller type
  4. Forming machine structure: cast iron arch type gearbox transmission
  5. Power of main motor of forming machine: 18.5KW (hard tooth surface reducer)
  6. Speed of forming machine: 0-25m\min
  7. Rollers: 18 channels
  8. Shaft material: 40Cr quenched and tempered (HB220-260)
  9. Bearing brand: Harbin
  10. Shaft diameter: Φ75mm
  11. Rolling thickness: 1.8mm
  12. Unfolding width of rolled material: subject to the width of the actual test machine plate
  13. Roller material: Gcr15
  14. Roll heat treatment method: quenching treatment (HRC58-62)
  1. Servo track cutting system
  2.  
  3. Cutting method: hydraulic waste cutting after forming (servo tracking)
  4. Servo motor power: 3KW
  5. Servo motor brand: Yaskawa (Japan)
  6. Ball screw and linear guide: domestic well-known brand
  7. Shear blade material: Cr12mov
  8. Heat treatment method of shear blade: quenching treatment (HRC58-62)
  9. Hydraulic system power: 11KW (single circuit)
  10. Solenoid valve of hydraulic system: Beijing Huade
  11. Hydraulic system oil pump: Yuken
  12. Hydraulic system with air cooling
 Read More About scaffolding pipe thread rolling machine
Read More About scaffolding pipe thread rolling machine

PLC control system

  1. Inverter: Yaskawa, Japan
  2. The computer adopts PLC control: Siemens
  3. Computer operation panel: MCGS (Kunlun Tong State)
  4. Encoder: Koyo
  5. Voltage: 3-phase 380V60HZ

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scaffolding pipe thread rolling machine

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