Scaffolding Roll Forming Machine Line

1.Forming machine frame: high-quality section steel aging treatment after welding

2. Forming machine structure: cast iron arch type gearbox transmission

3. Power of main motor of forming machine: 18.5KW (hard tooth surface reducer)

4. Speed of forming machine: 0-25m\min

5. Rollers: 18 channels

6. Shaft material: 40Cr quenched and tempered (HB220-260)

7. Shaft diameter: Φ75mm

8. Rolling thickness: 1.8mm

9. Roller material: Gcr15

10. Roll heat treatment method: quenching treatment (HRC58-62)

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Product Description

Read More About scaffolding pipe thread rolling machine

Drawings

Processes and components

5 ton de-coiler with leveling	x1 set
Servo feeding machine	x1 set
125T Punching machine with moulds	x1 set
Main roll forming machine	x1 set
Servo track cutting	x1 set
Hydraulic station	x1 set
PLC Control system	x1 set
Run-out table (3M*2)	x1 set

Working Process

Technical parameters

	1.5T decoiler with leveling（2 in1） Decoiler: electric discharge, hydraulic tensioning Load-bearing capacity of uncoiler: ≤5T Inner diameter of uncoiling machine: φ508mm Rolling range: φ450-φ530mm Decoiler power: 5.5KW Hydraulic system power of decoiler: 3KW Oil pump of hydraulic system of decoiler: vane pump Solenoid valve of decoiler hydraulic system: Beijing Huade Uncoiler electrical control system: main electrical components such as frequency converters adopt well-known brands
Servo feeding system with punching machine Feeder model: NC-400 Servo motor power: 3KW Servo motor brand: Yaskawa (Japan) Punch: JH21-125T Punching die: 1 set (stepping 500x punching times 50=25 meters per minute)
	Roll forming machine Forming machine frame: high-quality section steel aging treatment after welding Guided feed rack form: lateral roller type Forming machine structure: cast iron arch type gearbox transmission Power of main motor of forming machine: 18.5KW (hard tooth surface reducer) Speed of forming machine: 0-25m\min Rollers: 18 channels Shaft material: 40Cr quenched and tempered (HB220-260) Bearing brand: Harbin Shaft diameter: Φ75mm Rolling thickness: 1.8mm Unfolding width of rolled material: subject to the width of the actual test machine plate Roller material: Gcr15 Roll heat treatment method: quenching treatment (HRC58-62)
Servo track cutting system Cutting method: hydraulic waste cutting after forming (servo tracking) Servo motor power: 3KW Servo motor brand: Yaskawa (Japan) Ball screw and linear guide: domestic well-known brand Shear blade material: Cr12mov Heat treatment method of shear blade: quenching treatment (HRC58-62) Hydraulic system power: 11KW (single circuit) Solenoid valve of hydraulic system: Beijing Huade Hydraulic system oil pump: Yuken Hydraulic system with air cooling
	PLC control system Inverter: Yaskawa, Japan The computer adopts PLC control: Siemens Computer operation panel: MCGS (Kunlun Tong State) Encoder: Koyo Voltage: 3-phase 380V60HZ