Din Rail Roll Forming Machine

1.Decoiler: electric discharge, hydraulic tensioning

2.Load-bearing capacity of uncoiler: ≤2T

3.Inner diameter of uncoiling machine: φ508mm

4.Rolling range: φ470-φ530mm

5.Decoiler power: 1.5KW

6.Hydraulic system power of decoiler: 3KW

7.Frequency converter: Siemens

8.Leveling mechanism structure: two roller pinch, seven roller leveling

9.Leveling roller shaft diameter: approximately φ 52.5mm

10.Leveling roller material: high-quality 40Cr





Product Description
 

 

Drawings

 

Processes and components

2 ton de-coiler with leveling   x1 set
Servo feeding machine  x1 set
45T Punching machine with moulds  x1 set
Main roll forming machine  x1 set
Servo track cutting  x1 set
Hydraulic station     x1 set
PLC Control system  x1 set
Run-out table (3M*2)    x1 set

                       

Working Process

Technical Parameters

 

 

1.2T decoiler with leveling(2 in1)

1.Decoiler: electric discharge, hydraulic tensioning

2.Load-bearing capacity of uncoiler: ≤2T

3.Inner diameter of uncoiling machine: φ508mm

4.Rolling range: φ470-φ530mm

5.Decoiler power: 1.5KW

6.Hydraulic system power of decoiler: 3KW

7.Frequency converter: Siemens

8.Leveling mechanism structure: two roller pinch, seven roller leveling

9.Leveling roller shaft diameter: approximately φ 52.5mm

10.Leveling roller material: high-quality 40Cr

11.Leveling shaft heat treatment method: surface high-frequency quenching treatment

2.Servo feeding system with punching machine

1.Servo feeding: driven by servo motor, feeding to the punching machine

2.Servo feeder model: NCF-200

3.Steel coil width: maximum 200mm

4.Feeding power: 0.85KW Yaskawa motor

5.Servo feeding speed: maximum 30m/min, adjustable

6.Punch model: JH21-45

7.Number of trips: 80 times/min

8.Linear speed of forming machine: 0-30 meters

9.Motor power: 5.5kw

10.Die material: SKD11, quenching hardness HRC58-62

11.Number of molds: 1 set

12.Die material: skd11

3.Roll forming machine

  1. Forming machine frame: high-quality section steel aging treatment after welding
  2. Guided feed rack form: lateral roller type
  3. Forming machine structure: cast iron arch type gearbox transmission
  4. Power of main motor of forming machine: 5.5KW (hard tooth surface reducer)
  5. Speed of forming machine: 20-30m\min
  6. Rollers: 9 stands
  7. Shaft material: 40Cr quenched and tempered (HB220-260)
  8. Bearing brand: Harbin
  9. Shaft diameter: Φ60mm
  10. Rolling thickness: 1.8mm
  11. Unfolding width of rolled material: subject to the width of the actual test machine plate
  12. Roller material: cr12mov
  13. Roll heat treatment method: quenching treatment (HRC58-62)
  1. 4.Servo track cutting system
  2. Cutting method: hydraulic waste cutting after forming (servo tracking)
  3. Servo motor power: 2KW
  4. Servo motor brand: Yaskawa (Japan)
  5. Ball screw and linear guide: domestic well-known brand
  6. Shear blade material: SKD11
  7. Heat treatment method of shear blade: quenching treatment (HRC58-62)
  8. Hydraulic system power: 7.5KW
  9. Solenoid valve of hydraulic system: Beijing Huade
  10. Hydraulic system oil pump: Yuken
  11. Hydraulic system with air cooling
  12.  

5.PLC control system

  1. Inverter: Yaskawa, Japan
  2. The computer adopts PLC control: Siemens
  3. Computer operation panel: MCGS (Kunlun Tong State)
  4. Encoder: Koyo
  5. Voltage: 3-phase 380V60HZ
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