YW-40 Stainless Steel Tube Mill

1.Decoiler                           

1sets

2.Feeding and roll forming parts：vHvHvHvvvHvHvH                                                             

A.Feeding guide wheel

1sets

B．Forming horizontal roller seat

6 sets

C．Forming vertical roller seat

7 sets

D．Transmission system (drive motor+gearbox+turbine gearbox+transmission shaft)

1 set

E. Cooling system (water pipe+spray pipe) (customer provided circulating water tank water pump)

1 set

F. Electrical cabinet placement platform

1 set

G. Box base

1 set

3.Welding part：vvH                                 

A．Welding vertical roller seat                                     

2 sets

B．Welding horizontal roller seat  

1 set

C．Welding gun bracket

1 set

D. Welding machine placement platform

1 set

E.  Box base

1 set

F.  Welding machine

1 set

4.Polishing section: MvMvM

A．Polishing head

3 sets

B．Vertical roller seat

2 sets

C.Cooling system (water pipe+spray pipe) (customer provided circulating water tank water pump)

1 set

5.Precision sizing section+straightening section：  HvHvHvH TZ1 TZ12v                           

A．Precision sizing horizontal arm

4 sets

B．Precision sizing vertical roller seat

3 sets

C．Transmission system (drive motor+gearbox+turbine gearbox+transmission shaft)

1 set

D. Cooling System (Water Pipe+Spray Pipe) (User made Water Tank Pump)

1 set

E. Box base

1 set

F. Straightening frame

2 sets

6.325 type vertical saw blade cutting table

1 set

7.Unloading rack  

1 set

8.Electrical Control System (Mechanical)

1 set

9.Random accessories: spacer, foot screw, shim, faucet, etc

1 set

Material Standards for Pipe Manufacturing：

stainless steel

Pipe specification：

Pipe：Ф16mm,Ф32mm,Ф50mm

Pipe thickness：

1mm

Forming speed：

0m—10m/min  

Material limitations：

A：ID：Ф450-520mm

B：OD：Ф1800mm max

C Width：max160mm

D：weight：1800kg max

Pipe length:

6m

Outer diameter tolerance：

±0.1mm

length tolerance：

6000mm±2mm

Outer weld seam：

Polish smooth

inside weld

Not handled

Main voltage of production line：

380V±5%V/3     50HZ±3%HZ

Control voltage of production line：

220V±5%V/2     50HZ±3%HZ

operation direction：

To be determined and confirmed in the contract

Color

To be determined and confirmed in the contract

2.1.Double head loading

2.2.Manual expansion and contraction

2.3.Center height：1200mm

2.4.outer diameter of Coil：≤1800mm

2.5.Inner diameter of Coil：450 ~ 550 mm

2.6.single-side load-bearing：1500KG

2.7.Brake type: holding brake

3.1. Front drive+transmission: Drive motor power: 5.5kw Motor with 130 type gearbox 4 and wpsA-80 type gearbox+universal transmission shaft, providing strong power transmission for the unit

3.2. Carry cleaning device: clamp the steel strip with upper and lower clamps, clean the stains and debris on the surface of the steel strip, and keep it clean before entering the main machine to provide support for welding.

3.3. Function of the opposing roller: prevent the deviation of the plate and strip, and make the centerline of the steel strip consistent with the centerline of the equipment

3.4. Roller material: Cr12 Ø 100mm

3.5. Horizontal roller seat: Bracket material: HT250 casting

Horizontal axis material: 40Cr,

Horizontal axis outer diameter: 40mm, key: 8mm

3.6. Vertical roller seat: Roller seat material: HT250 casting

Vertical shaft material: 40Cr

Vertical shaft outer diameter: outer diameter of Ø 25mm

The edge of the tube is heated by the welding machine, and the edge of the steel strip is welded together under the action of the extrusion roller.

Adjust welding current and forming speed by observing weld quality

5.1. Use the high-speed grinding of the Chiba wheel to remove the excess height of the weld seam and make it smooth

5.2. Protective cover: made of stainless steel plate

5.3. Grinding motor: AC3kw * 3

5.4. Arrangement: First group angle: 55 º~75 º; Group 2: 55 º~75 º; Group 3: 90

6.1. Use the correction of five sets of final sizing rollers to achieve the desired dimensional accuracy of the pipe material

6.2. Quantity: 1 set (4 horizontal roller seats, 5 vertical roller seat arms)

6.3. Straightening section: Four sided structure, adjustable up, down, left, right, and rotation

6.4. Rear drive+transmission: Drive motor power: 5.5kw Motor equipped with 130 type gearbox and wpsA-80 type gearbox+universal transmission shaft, providing strong power transmission for the unit

7.1. When the pipe reaches the set length, it touches the travel switch, and the fixture clamps the pipe under the action of hydraulic pressure. The band saw starts to cut down, and after cutting the pipe, the saw head rises and the fixture is released, and the saw head automatically returns.

7.2. Vertical metal cutting saw

Using variable frequency motor to drive walking

Adopting a vertical cutting head

Equipped with manual and automatic operation functions

Automatic counting function

The cut tube end is flat and free of burrs

Cutting accuracy: 6000 hours ± 2MM

8.1. After the pipe is cut, the cylinder action unloads the pipe to the storage bin, completing one unloading cycle. Start entering the next action cycle only when the next pipe is cut off

8.2. V-shaped nylon roller

Pneumatic automatic material flipping

Belt feeding bin

Travel switch sizing

Method: Mechanical button control: Dual frequency conversion, host forward rotation, host reverse rotation, separate speed regulation for front and rear sections, overall speed regulation, work light indication, voltmeter display, frequency conversion current display, emergency stop, and other functions.

10.1. Material: cr12mov

10.2. Manufacturing process: refined bar material - blanking - rough turning - CNC finishing - vacuum quenching - wire cutting keyway - secondary finishing hole - inspection - marking - packing

Hardness: HRC60°~ 63°.

The mold does not contain bearings